Molecular dynamics simulations were used to quantify mechanically-induced structural evolution in nanocrystalline Al with an average grain size of 5 nm. A polycrystalline sample was cyclically strained at different temperatures, while a recently developed grain tracking algorithm was used to measure the relative contributions of novel deformation mechanisms such as grain rotation and grain sliding. Sample texture and grain size were also tracked during cycling, to show how nanocrystalline plasticity rearranges overall grain structure and alters the grain boundary network. While no obvious texture is developing during cycling, the processes responsible for plasticity act collectively to alter the interfacial network. Cyclic loading led to the formation of many twin boundaries throughout the sample as well as the occasional coalescence of neighboring grains, with higher temperatures causing more evolution. A temperature-dependent cyclic strengthening effect was observed, demonstrating that both the structure and properties of nanocrystalline metals can be dynamic during loading.
The grain boundary network of nanocrystalline Cu foils was modified by the systematic application of cyclic loadings and elevated temperatures having a range of magnitudes. Most broadly, the changes to the boundary network were directly correlated to the applied temperature and accumulated strain, including a 300% increase in the twin length fraction. By independently varying each treatment variable, a matrix of grain boundary statistics was built to check the plausibility of hypothesized mechanisms against their expected temperature and stress/strain dependences. These comparisons allow the f…
Grain boundary networks should play a dominant role in determining the mechanical properties of nanocrystalline metals. However, these networks are difficult to characterize and their response to deformation is incompletely understood. In this work, we study the grain boundary network of nanocrystalline Ni and explore whether it can be modified by plastic deformation. Mechanical cycling at room temperature did not lead to structural evolution, but elevated temperature cycling did alter the grain boundary network. In addition to mechanically-driven grain growth, mechanical cycling at 100 $°$C l…
The grain boundary-mediated mechanisms that control plastic deformation of nanocrystalline metals should cause evolution of the grain boundary network, since they directly alter misorientation relationships between crystals. Unfortunately, current experimental techniques are unable to track such evolution, due to limits on both spatial and temporal resolution. In this work, molecular dynamics simulations are used to study grain boundary restructuring in nanocrystalline Al during both monotonic tension and cyclic loading. This task is enabled by the creation of new analysis tools for atomistic …
The wear-driven structural evolution of nanocrystalline Cu was simulated with molecular dynamics under constant normal loads, followed by a quantitative analysis. While the microstructure far away from the sliding contact remains unchanged, grain growth accompanied by partial dislocations and twin formation was observed near the contact surface, with more rapid coarsening promoted by higher applied normal loads. The structural evolution continues with increasing number of sliding cycles and eventually saturates to a stable distinct layer of coarsened grains, separated from the finer matrix by …
Nanocrystalline metals are promising materials for wear-resistant applications due to their superior strength and hardness, but prior work has shown that cyclic loading can lead to coarsening. In this study, scratch wear tests were carried out on nanocrystalline Ni-19 at.% W films with an as-deposited grain size of 3 nm, with systematic characterization performed after different wear cycles. A new gradient nanograined microstructure is observed and a direct connection between wear rate and subsurface microstructure is discovered. A second Ni-W specimen with the same composition and a 45 nm ave…
Nanocrystalline metals typically have high fatigue strengths, but low resistance to crack propagation. Amorphous intergranular films are disordered grain boundary complexions that have been shown to delay crack nucleation and slow crack propagation during monotonic loading by diffusing grain boundary strain concentrations, suggesting they may also be beneficial for fatigue properties. To probe this hypothesis, in situ transmission electron microscopy fatigue cycling is performed on Cu-1 at.% Zr thin films thermally treated to have either only ordered grain boundaries or to contain amorphous in…
Past models of stress-strain response under cyclic loading mainly rely on macroscopic equations which consider microstructure evolution indirectly or simply discard microstructure information. Modern materials science, on the other hand, seeks quantitive descriptions for the relations between microstrucutre and loading response. In the present work, we show a promising mesoscale phase-field framework which can describe co-evolution of phase/grain and defect microstructures, reveal microstructure mechanisms and simultaneously predict deformation properties as a natural outcome of microstrucutur…
Refractory masonry (refractories) is exposed to in-service loads of different types. To rationalise the masonry design and failure analysis, differences of failure under cyclic and monotonic loading were studied. For samples of silica refractories tested in wedge splitting set-up global failure parameters and crack trajectories were assessed. Under cyclic loading, higher fracture energy and lower brittleness at failure were seen. Cracks of different modes had similar non-linearity and branching. However, the size and microstructural characteristics of the fracture process zone was different. I…
Syntactic foams are composite materials frequently used in applications requiring the properties of low density and high damage tolerance. In the present work, polymer-based syntactic foams were studied under cyclic compression in order to investigate their compressibility, recoverability, energy dissipation and damage tolerance. These syntactic foams were manufactured by adding hollow polymer microspheres of various sizes and wall thicknesses into a polyurethane matrix. The associated loading and unloading curves during cyclic testing were recorded, revealing the viscoelastic nature of the ma…
The effect of alternating shear orientation during cyclic loading on the relaxation dynamics in disordered solids is examined using molecular dynamics simulations. The model glass was initially prepared by rapid cooling from the liquid state and then subjected to cyclic shear along a single plane or periodically alternated in two or three dimensions. We showed that with increasing strain amplitude in the elastic range, the system is relocated to deeper energy minima. Remarkably, it was found that each additional alternation of the shear orientation in the deformation protocol brings the glass …
High-energy synchrotron x-rays are used to track grain rotations and the micromechanical evolution of a hexagonal Ti-7Al microstructure as it is cyclically loaded below its macroscopic yield stress. The evolution of the grains through 200 cycles reveals a continual change in von Mises stress and orientation across the entire specimen indicating a slow accumulation of plasticity even though the sample was cycled below its macroscopic yield. Grain reorientation is consistent with the development of a tension texture despite the negligible magnitude of (macroscopic) plastic strain. It is observed…
The effect of cyclic loading on relaxation dynamics and mechanical properties of metallic glasses is studied using molecular dynamics simulations. We consider the Kob-Andersen three-dimensional binary mixture rapidly cooled across the glass transition and subjected to thousands of tension-compression cycles in the elastic range. It was found that during cyclic loading at constant pressure, the system is relocated to progressively lower levels of the potential energy, thus promoting greater densification and higher strength. Furthermore, with increasing stress amplitude, the average glass densi…
Many engineering applications of Shape Memory Alloys (SMAs) involve passing back and forth through phase transformation many times. Repeated phase transformation develops permanent deformations originating from the significant distortion that phase transformation induces at the austenite-martensite interfaces and grain boundaries. This distortion drives dislocation activity resulting in an observable macroscopic Transformation-Induced Plastic (TRIP) deformation, which occurs at effective stress levels much lower than the plastic yield limit of the material. TRIP strains may accumulate up to 20…
We derive an orthotropic model to describe the cyclic stress-softening of a carbon-filled rubber vulcanizate through multiple stress-strain cycles with increasing values of the maximum strain. We specialize the deformation to pure shear loading. As a result of strain-induced anisotropy following on from initial primary loading, the material may subsequently be described as orthotropic because in pure shear there are three different principal stretches so that the strain-induced anisotropy of the stress response is different in each of these three directions. We derive non-linear orthotropic mo…
Mechanical stability of Ag and Cu printed and evaporated metallization lines on polymer substrates is investigated by means of monotonic tensile and cyclic bending tests. It is shown that lines which demonstrate good performance during monotonic tests fail at lower strains during a cyclic bending tests. Evaporated lines with the grain size of several hundreds of nanometers have good ductility and consequently good stability during monotonic loading but at the same time they fail at low strains during cyclic bending. Printed lines with nanocrystalline microstructure, in contrast, demonstrate mo…
The process of structural relaxation in disordered solids subjected to repeated tension-compression loading is studied using molecular dynamics simulations. The binary glass is prepared by rapid cooling well below the glass transition temperature and then periodically strained at constant volume. We find that the amorphous system is relocated to progressively lower potential energy states during hundreds of cycles, and the energy levels become deeper upon approaching critical strain amplitude from below. The decrease in potential energy is associated with collective nonaffine rearrangements of…
The influence of alternating shear orientation and strain amplitude of cyclic loading on yielding in amorphous solids is investigated using molecular dynamics simulations. The model glass is represented via a binary mixture that was rapidly cooled well below the glass transition temperature and then subjected to oscillatory shear deformation. It was shown that periodic loading at strain amplitudes above the critical value first induces structural relaxation via irreversible displacements of clusters of atoms during a number of transient cycles, followed by an increase in potential energy due t…
Molecular dynamics (MD) simulations have been performed to investigate the fatigue deformation behaviour of polycrystalline Cu with grain size of 5.4 nm. The samples were prepared using Voronoi algorithm with random grain orientations. Fatigue simulations were carried out by employing fully reversed, total strain controlled cyclic loading at strain amplitude of $\pm4$\% for 10 cycles. The MD simulation results indicated that the deformation behaviour under cyclic loading is dominated by the slip of partial dislocations enclosing the stacking faults. At higher number of cycles, the grain bounda…
Deformation behavior of Mg-8.5wt.%Al alloy under reverse loading investigated by in-situ neutron diffraction and elastic viscoplastic self-consistent modeling
A micromechanical model at the microscale within a crystal plasticity self-consistent model, is used to analyse loading histories in Type 316H stainless steel, common to structural components in high-temperature power plants. The study compares the SCM predictions on changes in mechanical behaviour and creep properties to analyses via the UK R5 structural assessment code. Plant-relevant cyclic-creep histories in Type 316H stainless steel at 550C are examined with focus on the estimation of accumulated creep strain. This aims to quantify how better understanding of creep deformation under cycli…
We provide a critical atomistic evidence of pseudoelastic behavior in complex solid-solution BCC Mo-W-Ta-Ti-Zr alloy. Prior to this work, only limited single-crystal BCC solids of pure metals and quaternary alloys have shown pseudoelastic behavior at low temperatures and high strain rates. The deformation mechanisms investigated using classical molecular simulations under tensile-compressive loading reveal temperature-dependent pseudoelastic behavior aided by twinning during the loading-unloading cycle. The pseudoelasticity is found to be independent of loading directions with identical cyclic…
The influence of cyclic loading and glass stability on structural relaxation and yielding transition in amorphous alloys was investigated using molecular dynamics simulations. We considered a binary mixture cooled deep into the glass phase and subjected to cyclic shear deformation where strain varies periodically but remains positive. We found that rapidly cooled glasses under asymmetric cyclic shear gradually evolve towards states with lower potential energy and finite stress at zero strain. At the strain amplitude just below a critical value, the rescaled distributions of nonaffine displacem…
Despite the large number of experiments demonstrating that grains in a metallic material can grow at room temperature due to applied mechanical load, the mechanisms and the driving forces responsible for mechanically induced grain coarsening are still not understood. Here we present a systematic study of room temperature grain coarsening induced by cyclic strain in thin polymer-supported gold films. By means of detailed electron backscatter diffraction analysis we were able to capture both the growth of individual grains and the evolution of the whole microstructure on the basis of statistical…
Crystalline materials exhibit an hysteresis behaviour when deformed cyclically. The origins of this tension-compression asymmetry have been fully understood only recently as being caused by an asymmetry in the junction strength and a reduced mean free path of dislocations inherited from previous deformation stage. Here, we investigate the saturation stress in fcc single- and poly-crystals using a Crystal Plasticity framework derived from dislocation dynamics simulations. In the absence of plastic localization and damage mechanism, the single-crystal mechanical response eventually saturates. We…
Using molecular dynamics simulations, we study the transient response of a binary Lennard-Jones glass subjected to periodic shear deformation. The amorphous solid is modelled as the three-dimensional Kob-Andersen binary mixture at a low temperature. The cyclic loading is applied to slowly annealed, quiescent samples, which induces irreversible particle rearrangements at large strain amplitudes, leading to stress-strain hysteresis and a drift of the potential energy towards higher values. We find that the initial response to cyclic shear near the critical strain amplitude involves disconnected …
The CrMnFeCoNi high-entropy alloy is highly printable and holds great potential for structural applications. However, no significant discussions on cyclic plasticity and fatigue damage in previous studies. This study provides significant insights into the link between print processes, solidification microstructure, cyclic plasticity and fatigue damage evolution in the alloy fabricated by laser powder bed fusion. Thermodynamics-based predictions (validated by scanning transmission electron microscopy (STEM) energy dispersive X-ray spectroscopy (EDX)) showed that Cr, Co and Fe partition to the c…
Elucidating the impact of microstructure on mechanical properties of phase-segregated polyurea: Finite element modeling of molecular dynamics derived microstructures
A theory of flow stress, including the yield strength is proposed for the class of PC materials with equilibrium defect structure (EDS), which is established in the PC material after series of $N_0$ similar treatments of severe plastic deformation at fixed temperature T and characterized by stabilized scalar dislocation density (SDD) and average grain size d. We calculate both the stationary SDD $ρ(b,d,T)$ and suggest a way to calculate $\varepsilon$-evolution of an equilibrium SDD $ρ_{\varepsilon}$ in PC sample under quasy-static loading depending on the average size $d$ of a grain in the ran…
There is a long-standing technological problem in which a stress dwell during cyclic loading at room temperature in Ti causes a significant fatigue life reduction. It is thought that localised time dependent plasticity in soft grains favourably oriented for easy plastic slip leads to load shedding and an increase in stress within a neighbouring hard grain poorly oriented for easy slip. Quantifying this time dependent plasticity process is key to understand the complex cold dwell fatigue problem. Knowing the effect of operating temperature and oxygen content on cold dwell fatigue will be benefi…
Understanding the grain boundary deformation dynamics is very crucial to designing materials with stable microstructures. With this quest, the deformation behavior of coherent twin boundary under cyclic shear loading has been studied in α-Fe using molecular dynamics simulations to understand the influence of strain amplitude and temperature. Twin boundary exhibited shear coupled migration along with cyclic irreversibility character at lower temperatures and gained almost perfect reversibility at higher temperatures of around 1500 K. TB exhibited more sliding than migration with an increase in …
Phase-field modeling of elastically driven abnormal grain growth
Woodruff School of Mechanical Engineering, Georgia Institute of Technology（佐治亚理工学院机械工程学院）；School of Mechanics and Engineering Science, Peking University（北京大学力学与工程科学学院）；Colorado School of Mines（科罗拉多矿业学院）；EMPA, Swiss Federal Laboratories for Materials Science and Technology（瑞士联邦材料科学与技术研究院）；Department of Mechanical and Industrial Engineering, New Jersey Institute of Technology（新泽西理工学院机械与工业工程系）
This work proposes a dislocation density-based strain gradient $J_2$ plasticity framework that models the strength contribution due to Geometrically Necessary Dislocations (GNDs) using a lower order, Taylor hardening backstress model. An anisotropy factor is introduced to phenomenologically represent the differential hardening between grains in this $J_2$ plasticity framework. An implicit numerical algorithm is implemented for the time integration of the finite deformation plasticity model. The framework is first used to predict directional hardening due to the GND-induced backstress during cy…
