arXivDaily arXiv每日学术速递 周一至周五更新
arXiv 2302.03437cond-mat.mtrl-sci
收藏

熔池凝固过程中多晶生长与织构选择的相场研究

Phase-Field Study of Polycrystalline Growth and Texture Selection During Melt Pool Solidification

Rouhollah Tavakoli, Damien Tourret

AI总结:

本研究通过相场模拟揭示熔池纵横比偏离1时织构由弱变强,归因于热梯度形状与方向,且与初始晶粒密度无关。

摘要:

凝固过程中的晶粒生长竞争决定了微观结构特征,如枝晶臂间距、偏析模式和晶粒织构,这些特征对最终力学性能具有关键影响。在金属增材制造(AM)中,这些特征对制造条件(如激光功率和扫描速度)高度敏感。熔池(MP)几何形状也被预期对微观结构选择产生强烈影响。在此,利用定量相场模型的计算高效多GPU实现,我们在全熔池尺度下对金属增材制造过程中收缩熔池进行二维横截面模拟,以探索晶粒生长竞争和织构选择的结果机制。我们研究了不同纵横比、不同初始(基底)晶粒密度的熔池,并多次重复每次模拟,沿熔合线使用不同的随机晶粒分布和取向,以获得晶粒织构选择机制的统计相关图像。我们的结果显示,当熔池纵横比偏离1时,从弱织构转变为强⟨10⟩织构。这归因于凝固过程中热梯度的形状和方向,并且在宽熔池情况下比深熔池情况下更为明显。织构转变未发现显著依赖于沿熔合线的初始晶粒密度,熔池从该熔合线外延凝固。

英文摘要:

Grain growth competition during solidification determines microstructural features, such as dendritic arm spacings, segregation pattern, and grain texture, which have a key impact on the final mechanical properties. During metal additive manufacturing (AM), these features are highly sensitive to manufacturing conditions, such as laser power and scanning speed. The melt pool (MP) geometry is also expected to have a strong influence on microstructure selection. Here, taking advantage of a computationally efficient multi-GPU implementation of a quantitative phase-field model, we use two-dimensional cross-section simulations of a shrinking MP during metal AM, at the scale of the full MP, in order to explore the resulting mechanisms of grain growth competition and texture selection. We explore MPs of different aspect ratios, different initial (substrate) grain densities, and repeat each simulation several times with different random grain distributions and orientations along the fusion line in order to obtain a statistically relevant picture of grain texture selection mechanisms. Our results show a transition from a weak to a strong $\langle10\rangle$ texture when the aspect ratio of the melt pool deviates from unity. This is attributed to the shape and directions of thermal gradients during solidification, and seems more pronounced in the case of wide melt pools than in the case of a deeper one. The texture transition was not found to notably depend upon the initial grain density along the fusion line from which the melt pool solidifies epitaxially.

机构、总结、中文摘要均由AI分析而来,可能存在错误,请以论文正文为准。

↑