This work provides unambiguous evidence for the occurrence of icosahedral quasicrystal (iQC) enhanced nucleation during selective laser melting of gas atomized commercially-pure Ni powders. This solidification mechanism, which has only been recently reported in a few alloys and has to date never been observed in pure metals, consists on the solidification of grains of the primary phase on the facets of iQCs formed due to the presence of icosahedral short range order in the liquid. The occurrence of iQC enhanced nucleation has been inferred from the observation in the SLM processed pure Ni samples of an excess fraction of partially incoherent twin boundaries and of clusters of twinned grain pairs sharing common <110> five-fold symmetry axes. This work further evidences that additive manufacturing methods may constitute an invaluable tool for investigating the fundamentals of solidification and for the design of unprecedented grain boundary networks.
The elastic theory of quasicrystals considers, in addition to the normal displacement field, three phason degrees of freedom. We present an approximative solution for the elastic Green's function of icosahedral quasicrystals, assuming that the coupling between the phonons and phasons is small.
Quasicrystals can carry, in addition to the classical phonon displacement field, a phason displacement field, which requires a generalized theory of elasticity. In this paper, the third-order strain invariants (including phason strain) of icosahedral quasicrystals are determined. They are connected with 20 independent third-order elastic constants. By means of non-linear elasticity, phason strains with icosahedral irreducible Gamma^4-symmetry can be obtained by phonon stress, which is impossible in linear elasticity.
Aluminium alloy AA7075 (Al-Zn-Mg-Cu) specimens were prepared using selective laser melting, also known as powder bed fusion additive manufacturing. In the as-manufactured state, which represents a locally rapidly solidified condition, the prevalence of a previously unreported icosahedral quasicrystal with 5-fold symmetry was observed. The icosahedral quasicrystal, which has been termed nu-phase, was comprised of Zn, Cu and Mg.
Structural studies on the icosahedral quasicrystals in Zn-Mg-Sc, Cu-Ga-Mg-Sc, and Zn-Mg-Ti alloys as well as their corresponding 1/1 cubic approximants, have revealed that these quasicrystals belong to a new structural group similar to Cd-based quasicrystals. This group is characterized by a triple-shell icosahedral cluster different from both Mackay- and Bergman-types. The presence of the atomic cluster has been deduced from the structure model of the approximant crystal, Zn17Sc3, in which the clusters are embedded in a periodic network of so-called "glue atoms". Density measurement suggested…
The nearly dispersionless, so-called "optical" vibrational modes observed by inelastic neutron scattering from icosahedral Al-Pd-Mn and Zn-Mg-Y quasicrystals are found to correspond well to modes of a continuum elastic sphere that has the same diameter as the corresponding icosahedral basic units of the quasicrystal. When the sphere is considered as free, most of the experimentally found modes can be accounted for, in both systems. Taking into account the mechanical connection between the clusters and the remainder of the quasicrystal allows a complete assignment of all optical modes in the ca…
Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) investigations of sintered Al-Cu-Fe icosahedral quasicrystal (IQC) have been carried out to understand the origin of some ductility previously noticed within tracks produced by standard tribological scratch tests. Transformation of the icosahedral phase to a modulated structure is shown and a transformation of the IQC to a bcc phase has been found beneath the tracks. Twins and dislocations have also been observed.
The first complete ab initio zero-temperature ternary phase diagram is constructed from the calculated energies of the elemental, binary and ternary Ti-Zr-Ni phases; for this, the icosahedral i-TiZrNi quasicrystal phase is approximated by periodic structures of up to 123 atoms/unit cell, based on a decorated-tiling model. The approximant structures containing the 45-atom Bergman cluster were nearly degenerate, and stable against the competing binary phases. It is speculated that i-TiZrNi may be a ground state quasicrystal, as it is experimentally the low-temperature phase for its composition.
We report the discovery of a new binary icosahedral phase in a Sc-Zn alloy obtained through solution-growth, producing millimeter-sized, facetted, single grain, quasicrystals that exhibit different growth morphologies, pentagonal dodecahedra and rhombic triacontahedra, under only marginally different growth conditions. These two morphologies manifest different degrees of quasicrystalline order, or phason strain. The discovery of i-Sc$_12$Zn$_88$ suggests that a reexamination of binary phase diagrams at compositions close to crystalline approximant structures may reveal other, new binary quasic…
The atomic structure of the icosahedral Ti-Zr-Ni quasicrystal is determined by invoking similarities to periodic crystalline phases, diffraction data and the results from ab initio calculations. The structure is modeled by decorations of the canonical cell tiling geometry. The initial decoration model is based on the structure of the Frank-Kasper phase W-TiZrNi, the 1/1 approximant structure of the quasicrystal. The decoration model is optimized using a new method of structural analysis combining a least-squares refinement of diffraction data with results from ab initio calculations. The resul…
In quasicrystals, there are not only conventional, but also phason displacement fields and associated Burgers vectors. We have calculated approximate solutions for the elastic fields induced by two-, three- and fivefold straight screw- and edge-dislocations in infinite icosahedral quasicrystals by means of a generalized perturbation method. Starting from the solution for elastic isotropy in phonon and phason spaces, corrections of higher order reflect the two-, three- and fivefold symmetry of the elastic fields surrounding screw dislocations. The fields of special edge dislocations display cha…
In a narrow composition range centered at Zn74.5Au10.5Yb15.0, Tsai-type icosahedral quasicrystal is formed in alloys quenched from 880 C. This quasicrystal belongs to the primitive type with the 6-dimensional lattice parameter a6D=7.378 A. The quasicrystal was not formed in the slowly cooled specimen, and was considered a metastable phase. The stable phase is a 2/1 approximant of the lattice parameter a2/1=23.271 A. This approximant forms exclusively in Zn76.0Au9.0Yb15.0 alloy annealed at 530 C. In addition, Zn70.5Au15.5Tb14.0 alloy annealed at 505 C forms a Tsai-type 1/1 approximant (a1/1=14.…
From relaxation simulations of decoration-based quasicrystal structure models using microscopically based interatomic pair potentials, we have calculated the (usually neglected) phonon-phason coupling constant. Its sign is opposite for the two alloys studied, i-AlMn and i-(Al,Cu)Li; a dimensionless measure of its magnitude relative to the phonon and phason elastic constants is of order 1/10, suggesting its effects are small but detectable. We also give a criterion for when phonon-phason effects are noticeable in diffuse tails of Bragg peaks.
"Seek and ye shall find, the unsought shall go undetected." This adage, attributed to Aristophanes' can be considered one of the defining mantras of new materials research; if you don't look, you certainly will not discover. As a result of our recent discovery of the binary quasicrystalline phase i-Sc12Zn88 we proposed that there may well be other binary quasicrystalline phases lurking nearby known crystalline approximants, perhaps as peritectally forming compounds with very limited liquidus surfaces, offering greatly reduced ranges of composition/temperature for primary solidification. Here w…
Starting from the Zn17Sc3 cubic approximant, new quasicrystal alloys were searched by replacement of Zn with transition elements, T. In the cases of T=Mn, Fe, Co and Ni, new icosahedral quasicrystals are formed in as-cast alloys as major phases at the alloy compositions of Zn75T10Sc15. All these quasicrystals belong to a primitive type, and have 6-dimensional lattice parameters, a6D, ranging from 7.044 to 7.107 A. They have the valence electron concentrations, e/a, ranging from 2.01 to 2.14, and almost the same ratios between the edge-length of the Penrose tile, aR, and the averaged atomic dia…
Optical reflectivity as a simple diagnostic method for testing structural quality of icosahedral quasicrystals 2 The optical reflectivity of Al-based and Ti-based quasicrystalline and approximant samples were investigated versus the quality of their structural morphology using optical reflectometry, X-ray diffraction and transmission electron microscopy. The different structural morphologies were obtained using three different preparation processes : sintering, pulsed laser deposition and reactive cathodic magnetron sputtering. The work demonstrates that the canonical behaviour of icosahedral …
Microstructure modifications induced by sliding a WC-Co indenter in scratch tests on the surface of a single phase AlCuFe icosahedral quasicrystal (IQC) was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The scratch track was shown tocomprise many smaller tracks. Dislocations were discovered to emerge from the edges of the smaller scratch tracks. Along a small track where shear stress is concentrated, a phase transition from IQC to a body-centered cubic (b.c.c.) phase with lattice parameter a=0.29 nm was pointed out. A modulated quasicrystal state as …
We propose a new theoretical approach to analyze the experimental data for thermal conductivity of single-grain $i$-AlPdMn quasicrystals. The interpretation is based on the picture where cluster interfaces are the main source of phonon scattering at low temperatures. The scattering due to strain fields of cluster interface is considered in terms of finite dislocation wall or, equivalently, wedge disclination dipole. Our numerical calculations show that experimentally observed thermal conductivity in a wide temperature range can be well fitted by a combination of wedge discliantion dipole scatt…
A P-type icosahedral quasicrystal is formed in Au-Al-Yb alloy of which 6-dimensional lattice parameter a6D = 7.448 Å. The composition of the quasicrystal was analyzed to be Au51Al34Yb15. This quasicrystal is formed in as-cast alloys, and is regarded as metastable because of decomposition into other crystalline phases by annealing at 700 \degree C. Among Tsai-type quasicrystals, this quasicrystal is situated just between Zn-Sc group with smaller a6D and larger Cd-Yb group. Intermediate valence of Yb recently observed in this quasicrystal may be due to this unique situation, namely smaller major…
Neutron powder diffraction experiment has been performed on the quasicrystal approximant Au$_{72}$Al$_{14}$Tb$_{14}$, a body-center-cubic crystal of icosahedral spin clusters. The long-range antiferromagnetic order was confirmed at the transition temperature $T_{\rm N} = 10.4$ K. The magnetic structure consists of noncoplanar whirling spins on the icosahedral clusters, arranging antiferroic-manner. A simple icosahedral spin-cluster model with uniaxial anisotropy accounts well the whirling spin order as well as the in-field metamagnetic transition, indicating that the icosahedral symmetry is es…
A structure analysis of Zn-Mg-Ho icosahedral quasicrystal was carried out by the powder X-ray diffraction method using synchrotron radiation (Lambda=0.73490 A) at SPring-8. The intensity distribution was analyzed by the Rietveld method modified for an icosahedral quasicrystal, in which simplified models were assumed: ellipsoid and spherical windows were assumed at five crystallographic sites in a F-type hypercubic unit cell. The analysis revealed the presence of an almost perfect Penrose tiling with edge length 5.20 A. The vertices are occupied alternatively by Zn and Mg, and almost all of the…
Icosahedral quasicrystals spontaneously form from the melt in simulations of Al--Cu--Fe alloys. We model the interatomic interactions using oscillating pair potentials tuned to the specific alloy system based on a database of density functional theory (DFT)-derived energies and forces. Favored interatomic separations align with the geometry of icosahedral motifs that overlap to create face-centered icosahedral order on a hierarchy of length scales. Molecular dynamics simulations, supplemented with Monte Carlo steps to swap chemical species, efficiently sample the configuration space of our mod…
The notion of magnetic symmetry is reexamined in light of the recent observation of long range magnetic order in icosahedral quasicrystals [Charrier et al., Phys. Rev. Lett. 78, 4637 (1997)]. The relation between the symmetry of a magnetically-ordered (periodic or quasiperiodic) crystal, given in terms of a ``spin space group,'' and its neutron diffraction diagram is established. In doing so, an outline of a symmetry classification scheme for magnetically ordered quasiperiodic crystals is provided. Predictions are given for the expected diffraction patterns of magnetically ordered icosahedral …
Ebert et al. [Phys. Rev. Lett. 77, 3827 (1996)] have fractured icosahedral Al-Mn-Pd single crystals in ultrahigh vacuum and have investigated the cleavage planes in-situ by scanning tunneling microscopy (STM). Globular patterns in the STM-images were interpreted as clusters of atoms. These are significant structural units of quasicrystals. The experiments of Ebert et al. imply that they are also stable physical entities, a property controversially discussed currently. For a clarification we performed the first large scale fracture simulations on three-dimensional complex binary systems. We stu…
We present a new complementary strategy to quasicrystalline structure determination: The local atomic structure of simple icosahedral (si) Ho11Mg15Zn74 [a(6D)=5.144(3)A] in a sphere of up to r=17A was refined using the atomic pair distribution function (PDF) from in-house X-ray powder diffraction data (MoKa1, Qmax=13.5A-1; R=20.4%). The basic building block is a 105-atom Bergman-Cluster {Ho8Mg12Zn85}. Its center is occupied by a Zn atom - in contrast to a void in face centred icosahedral (fci) Ho9Mg26Zn65. The center is then surrounded by another 12 Zn atoms, forming an icosahedron (1st shell)…
Selective laser melting (SLM) is rapidly evolving to become a mainstream technology. However, the fundamental mechanisms of solidification and microstructure development inherent to the non-equilibrium conditions of this additive manufacturing method, which differ largely from those typical of conventional processing techniques, remain widely unknown. In this work, an in-depth characterization of the microstructure of Al7075 SLM processed samples, built from powder mixtures containing ZrH2 microparticles, demonstrates the occurrence of icosahedral quasicrystal-enhanced nucleation during laser …
A local and medium range atomic structure model for the face centred icosahedral (fci) Mg25Y11Zn64 alloy has been established in a sphere of r = 27 A. The model was refined by least squares techniques using the atomic pair distribution (PDF) function obtained from synchrotron powder diffraction. Three hierarchies of the atomic arrangement can be found: (i) five types of local coordination polyhedra for the single atoms, four of which are of Frank-Kasper type. In turn, they (ii) form a three-shell (Bergman) cluster containing 104 atoms, which is condensed sharing its outer shell with its neighb…
We present ac susceptibility measurements with the frequency spanning three orders of magnitude on single grain, icosahedral R - Mg - Zn (R = rare earth) quasicrystals. The freezing temperature in Gd-based, Heisenberg spin glasses in this family increases by ~ 2% with a frequency increase from 10 Hz to 10 kHz, whereas the freezing temperature in the non-Heisenberg members of the family is significantly more responsive to the frequency change (by 16 - 22 %), suggesting that an additional magnetic anisotropy distribution in the non-Heisenberg spin glasses causes changes in the low frequency magn…
A systematic investigation has been performed to elucidate effects of Rare-Earth (RE) type and local atomic configuration on magnetic properties of icosahedral quasicrystal (iQC) and their cubic approximants (2/1 and 1/1 ACs) in the ternary Cd-Mg-RE (RE = Gd, Tb, Dy, Ho, Er, and Tm) systems. At low temperatures, iQC and 2/1 ACs exhibit spin-glass-like freezing for RE = Gd, Tb, Dy, and Ho, while Er and Tm systems do not show freezing behaviour down to the base temperature ~ 2 K. The 1/1 ACs exhibit either spin-glass-like freezing or antiferromagnetic (AFM) ordering depending on their constituen…
In this paper we describe a group theoretical approach to the study of structural transitions of icosahedral quasicrystals and point arrays. We apply the concept of Schur rotations, originally proposed by Kramer, to the case of aperiodic structures with icosahedral symmetry; these rotations induce a rotation of the physical and orthogonal spaces invariant under the icosahedral group, and hence, via the cut-and-project method, a continuous transformation of the corresponding model sets. We prove that this approach allows for a characterisation of such transitions in a purely group theoretical f…
We present a detailed characterization of the recently discovered i-$R$-Cd ($R$ = Y, Gd-Tm) binary quasicrystals by means of x-ray diffraction, temperature-dependent dc and ac magnetization, temperature-dependent resistance and temperature-dependent specific heat measurements. Structurally, the broadening of x-ray diffraction peaks found for i-$R$-Cd is dominated by frozen-in phason strain, which is essentially independent of $R$. i-Y-Cd is weakly diamagnetic and manifests a temperature-independent susceptibility. i-Gd-Cd can be characterized as a spin-glass below 4.6 K via dc magnetization cu…
Classical effective potentials are indispensable for any large-scale atomistic simulations, and the relevance of simulation results crucially depends on the quality of the potentials used. For complex alloys like quasicrystals, however, realistic effective potentials are practically inexistent. We report here on our efforts to develop effective potentials especially for quasicrystalline alloy systems. We use the so-called force matching method, in which the potential parameters are adapted so as to optimally reproduce the forces and energies in a set of suitably chosen reference configurations…
It is shown that tiling in icosahedral quasicrystals can also be properly described by cyclic twinning at the unit cell level. The twinning operation is applied on the primitive prolate golden rhombohedra, which can be considered a result of a distorted face-centered cubic parent structure. The shape of the rhombohedra is determined by an exact space filling, resembling the forbidden five-fold rotational symmetry. Stacking of clusters, formed around multiply twinned rhombic hexecontahedra, keeps the rhombohedra of adjacent clusters in discrete relationships. Thus periodicities, interrelated as…
Icosahedral quasicrystals (IQCs) with extremely high degrees of translational order have been produced in the laboratory and found in naturally occurring minerals, yet questions remain about how IQCs form. In particular, the fundamental question of how locally determined additions to a growing cluster can lead to the intricate long-range correlations in IQCs remains open. In answer to this question, we have developed an algorithm that is capable of producing a perfectly ordered IQC, yet relies exclusively on local rules for sequential, face-to-face addition of tiles to a cluster. When the algo…
Ground-State Phase Diagram of the Effective Model with Antiferromagnetic Nearest-Neighbor and Ferromagnetic Next-Nearest-Neighbor Interactions in 1/1 Periodic Approximants to Icosahedral Quasicrystals
The influence of geometry on the local and global packing of particles is important to many fundamental and applied research themes such as the structure and stability of liquids, crystals and glasses. Here, we show by experiments and simulations that a binary mixture of hard-sphere-like particles crystallizing into the MgZn2 Laves phase in bulk, spontaneously forms 3D icosahedral quasicrystals in slowly drying droplets. Moreover, the local symmetry of 70-80% of the particles changes to that of the MgCu2 Laves phase. Both of these findings are significant for photonic applications. If the stoi…
We report the in situ formation of an ordered equilibrium decagonal Al-Pd-Mn quasicrystal overlayer on the 5-fold symmetric surface of an icosahedral Al-Pd-Mn monograin. The decagonal structure of the epilayer is evidenced by x-ray photoelectron diffraction, low-energy electron diffraction and electron backscatter diffraction. This overlayer is also characterized by a reduced density of states near the Fermi edge as expected for quasicrystals. This is the first time that a millimeter-size surface of the stable decagonal Al-Pd-Mn is obtained, studied and compared to its icosahedral counterpart.
Quasicrystal (QC) possesses a unique lattice structure with rotational symmetry forbidden in conventional crystals. The electric property is far from complete understanding and it has been a long-standing issue whether the magnetic long-range order is realized in the QC. The main difficulty was lack of microscopic theory to analyze the effect of the crystalline electric field (CEF) at the rare-earth atom in QCs. Here we show the full microscopic analysis of the CEF in Tb-based QCs. We find that magnetic anisotropy arising from the CEF plays a key role in realizing unique magnetic textures on t…
The dynamics of quasicrystal growth remains an unsolved problem in condensed matter. By means of synchrotron live imaging, facetted growth proceeding by the tangential motion of ledges at the solid-melt interface is clearly evidenced all along the solidification of icosahedral AlPdMn quasicrystals. The effect of interface kinetics is significant so that nucleation and free growth of new facetted grains occur in the melt when the solidification rate is increased. The evolution of these grains is explained in details, which reveals the crucial role of aluminum rejection, both in the poisoning of…
Almost three quarters of a century ago, Charles Frank proposed that the deep supercooling observed in metallic liquids is due to icosahedral short-range order (ISRO), which is incompatible with the long-range order of crystal phases. Some evidence in support of this hypothesis has been published previously. However, those studies were based on a small population of maximum supercooling measurements before the onset of crystallization. Here, the results of a systematic statistical study of several hundred maximum supercooling measurements on Ti39.5Zr39.5Ni21 and Zr80Pt20 liquids are presented. …
This paper presents a new highly stable periodic approximant to the Al-based F-type icosahedral quasicrystals, i-Al-Pd-TM (TM=transition metals). The structure of this intermetallic Al-Pd-Cr-Fe compound is determined ab initio using single-crystal X-ray diffraction, where the space group is identified to be Pa-3 and the lattice constant 40.5 angstrom. The structure is well described as a dense packing of clusters of two kinds, which are known in the literature as the pseudo-Mackay type and the Bergman type clusters. The clusters are centered at the vertices of a canonical cell tiling, in which…
We show that quantum correlations induced by electron-electron interactions in the presence of random impurity scattering can play an important role in the thermal stabilization of amorphous Hume-Rothery systems: When there is strong backscattering off local, concentrical ion clusters, the static electron density response $χ(0,q)$ acquires a powerlaw divergence at $q=2k_F$ even at elevated temperature. This leads to an enhancement as well as to a systematical phase shift of the Friedel oscillations, both consistent with experiments. The possible importance of this effect in icosahedral quasicr…
The preparation in thin film form of the known icosahedral phase in Ti-Ni-Zr bulk alloys has been investigated as a function of substrate temperature. Films were deposited by Pulsed Laser Deposition on sapphire substrates at temperatures ranging from room temperature to 350$^\circ$C. Morphological and structural modifications have been followed by grazing incidence and $θ$-2$θ$ X-ray diffraction, transmission electron diffraction and imaging. Chemical composition has been analysed by Electron Probe Micro-Analysis. The in-depth variation of composition has been studied by Secondary Neutral Mass…
