This work presents a detailed experimental-numerical analysis of a low-carbon dual-phase steel microstructure, revealing evidence of significant anisotropic plastic deformation in lath martensite. A careful determination of the habit plane orientations in the present martensitic variants demonstrates that the observed traces of plastic slip coincide with the directions of the corresponding habit planes. To study the local lath martensite plastic activity, a dedicated substructure-enriched crystal plasticity based model is exploited. Compared with conventional bcc crystal plasticity, the model incorporates an extra crystallographic slip plane containing 3 softer slip systems parallel to the habit planes to capture the role of habit-plane plasticity. Simulations reveal consistent strain localization patterns as those observed in the experiments, with most plasticity localized in the martensite packets with their habit plane oriented favorably with respect to the applied load. Based on these insights, recommendations for future martensite modelling strategies and potential improvements of steels are discussed.
A mathematical framework is proposed to predict the features of the (5 5 7) lath transformation in low-carbon steels based on energy minimisation. This theory generates a one-parameter family of possible habit planes and a selection mechanism then identifies the (5 5 7) normals as those arising from a deformation with small atomic movement and maximal compatibility. While the calculations bear some resemblance to those of double shear theories, the assumptions and conclusions are different. Interestingly, the predicted microstructure morphology resembles that of plate martensite, in the sense …
The onset of plasticity in quenched martensitic microstructures is characterized by a low initial yield stress followed by an extremely strong initial hardening response, and then a sudden hardening saturation. Literature attributes this behavior to residual stresses and dislocations inherited from the martensitic transformation, or to microstructural heterogeneities causing strength differences among the grains. Here, we argue that orientation-dependent yielding of lath martensite due to inter-lath sliding, which induces a substructure boundary sliding mechanism, may also contribute significa…
A double shear theory is introduced that predicts the commonly observed {5 5 7} habit planes in low-carbon steels. The novelty of this theory is that no parameter fitting is necessary. Instead, the shearing systems are chosen in analogy to the original (single shear) phenomenological theory of martensite crystallography as those that are macroscopically equivalent to twinning. Out of all the resulting double shear theories, the ones leading to certain {h h k} habit planes naturally arise as those having small shape strain magnitude and satisfying a condition of maximal compatibility, thus maki…
In particular types of layer- or lamellar-like microstructures such as pearlite and lath martensite, plastic slip occurs favorably in directions parallel to inter-lamellar boundaries. This may be due to the interplay between morphology and crystallographic orientation or, more generally, due to constraints imposed on the plastic slip due to the lamellar microstructural geometry. This paper proposes a micromechanics based, computationally efficient, scale independent model for particular type of lamellar microstructures containing softer lamellae, which are sufficiently thin to be considered as…
A formerly developed method aimed at determining the constituents of a merged X-ray pattern doublet was applied to estimate the fact that low-carbon martensite with high concentration of strong carbide-forming elements possesses abnormally small tetragonality(c/a < 1). The article treats the nature of carbide-forming and non-carbide-forming steel components influence on the tetragonality of martensite.
This work explains the occurrence of transformation-induced plasticity via stress-assisted martensite, when designing ultrafine-grained duplex steels. It is found that, when the austenite is reduced to a fine scale of about 300 nm, the initial deformation-induced microstructure can be dominated by parallel lamellae of epsilon martensite or mechanical twinning, which cannot efficiently provide nucleation sites for strain-induced martensite. Hence, alpha martensite nucleation occurs independently by a stress-assisted process that enhances transformation-induced plasticity in ultrafine-grained au…
A compositionally-graded steel composed of martensite with 0.4%C on the centre and bainite with 0.1%C on the surface was manufactured by partial decarburization. It is reported that the as quenched material can be cold rolled up to an equivalent strain of 1.5 without cracks. The mechanical properties of the cold-rolled material exhibits up to 2.5 GPa strength and ductility. A simple mechanical model is developed to predict the stress state after rolling of the graded structure explaining the good ductility of the present high strength materials.
Partitioning at phase boundaries of complex steels is important for their properties. We present atom probe tomography results across martensite / austenite interfaces in a precipitation-hardened maraging TRIP steel (12.2 Mn, 1.9 Ni, 0.6 Mo, 1.2 Ti, 0.3 Al; at.%). The system reveals compositional changes at the phase boundaries: Mn and Ni are enriched while Ti, Al, Mo, and Fe are depleted. More specific, we observe up to 27 at.% Mn in a 20 nm layer at the phase boundary. This is explained by the large difference in diffusivity between martensite and austenite. The high diffusivity in martensit…
Transformation induced plasticity (TRIP) behavior was studied in steel with composition Fe-0.07C-2.85Si-15.3Mn-2.4Al-0.017N that exhibited two TRIP mechanisms. The initial microstructure consisted of both ε- and α-martensites with 27% retained austenite. TRIP behavior in the first 5% strain was predominately austenite transforming to ε-martensite (Stage I), but upon saturation of Stage I, the ε-martensite transformed to α-martensite (Stage II). Alloy segregation also affected the TRIP behavior with alloy rich regions producing TRIP just prior to necking. This behavior was explained by first pr…
The locally varying tetragonality in martensite grains of a high-carbon steel (1.2 mass percent C) was resolved by electron backscatter diffraction (EBSD) with a spatial resolution in the order of 100nm. Compared to spatially integrating X-ray diffraction, which yielded an average tetragonality of c/a=1.05, the EBSD measurements in the scanning electron microscope allowed to image a local variation of the lattice parameter ratio c/a in the range of 1.02 $\leq$ c/a $\leq$ 1.07. The local variation of tetragonality is confirmed by two different EBSD data analysis approaches based on the fitting …
Understanding the mechanism of martensitic transformation is of great importance in developing advanced high strength steels, especially TRansformation-Induced Plasticity (TRIP) steels. The TRIP effect leads to enhanced work-hardening rate, postponed onset of necking and excellent formability. In-situ transmission electron microscopy has been performed to systematically investigate the dynamic interactions between dislocations and alpha martensite at microscale. Local stress concentrations, e.g. from notches or dislocation pile-ups, render free edges and grain boundaries favorable nucleation s…
Austenite reversion during tempering of a Fe-13.6Cr-0.44C (wt.%) martensite results in an ultrahigh strength ferritic stainless steel with excellent ductility. The austenite reversion mechanism is coupled to the kinetic freezing of carbon during low-temperature partitioning at the interfaces between martensite and retained austenite and to carbon segregation at martensite-martensite grain boundaries. An advantage of austenite reversion is its scalability, i.e., changing tempering time and temperature tailors the desired strength-ductility profiles (e.g. tempering at 400°C for 1 min. produces a…
The formation of modified Z-phase in a 12Cr1MoV (German grade: X20) tempered martensite ferritic (TMF) steel subjected to interrupted long-term creep-testing at 550$^{\circ}$C and 120 MPa was investigated. Quantitative volumetric measurements collected from thin-foil and extraction replica samples showed that modified Z-phase precipitated in both the uniformly-elongated gauge ($f_v$: 0.23 $\pm$ 0.02 %) and thread regions ($f_v$: 0.06 $\pm$ 0.01 %) of the sample that ruptured after 139 kh. The formation of modified Z-phase was accompanied by a progressive dissolution of MX precipitates, which d…
Materials which can undergo extremely fast displacive transformations as well as very slow diffusive transformations are studied using a Ginzburg-Landau framework to understand the physics behind microstructure formation and time-temperature-transformation (TTT) diagrams. This simple model captures the essential features of alloys such as steels and predicts the formation of mixed microstructures by an interplay between diffusive and displacive mechanisms. The intrinsic volume changes associated with the transformations stabilize mixed microstructures such as martensite-retained austenite (res…
A metastable austenitic Fe-Cr-Ni steel was processed by selective laser melting with low power, resulting in nearly random crystallographic texture. In-situ tensile loading and neutron diffraction experiments were undertaken and the results indicate high ductility, despite the presence of porosity, and pronounced strain-induced martensitic transformation. A secondary hardening is observed in the mechanical data due to the martensite carrying significant load, upon its formation. The pronounced martensitic transformation is discussed with respect to the initial and the evolving deformation text…
This work integrates in-situ neutron diffraction and crystal plasticity finite element modeling to study the kinematic stability of retained austenite in high carbon bearing steels. The presence of a kinematically metastable retained austenite in bearing steels can significantly affect the macro-mechanical and micro-mechanical material response. Mechanical characterization of metastable austenite is a critical component in accurately capturing the micro-mechanical behavior under typical application loads. Traditional mechanical characterization techniques are unable to discretely quantify the …
The article focuses on the effect of alloying and microstructure on formability of advanced high strength steels (AHSSs) processed via quenching and partitioning (Q&P). Three different Q&P steels with different combination of alloying elements and volume fraction of retained austenite are subjected to uniaxial tensile and Nakajima testing. Tensile mechanical properties are determined, and the forming limit diagrams (FLDs) are plotted. Microstructure of the tested samples is analyzed, and dramatic reduction of retained austenite fraction is detected. It is demonstrated that all steels are able …
Low-alloy steels are constituted of twenty-four variants of lath martensite that exhibit gradients of orientations from Kurdjumov-Sachs (KS) to Nishiyama-Wassermann (NW). They are structured into four packets on each of the common close-packed plane {111}fcc// {110}bcc; and each packet is composed of three blocks constituted by pairs of low-misoriented variants. The habit planes reported in literature for this type of martensite are {557}fcc, but it is not clear whether they correspond to the laths or to the blocks. In this paper, we present crystallographic calculations proving that the avera…
Exploiting Landau's theory of phase transformations, defining an original order parameter and using the phenomenological transformation temperatures, it is reported that it is possible to describe in a global approach the conditions for the formation of each phase (ferrite, bainite, martensite) from austenite during cooling in steel. It allowed to propose a new rigorous classification of the different thermodynamic conditions controlling each phase tranformation. In a second step, the approach predicts naturally the effect of cooling rate on the bainite start temperature. Finally perspectives …
For the first time, cyclic re-austenitization is carried out for additively manufactured high-strength low-alloy (HSLA) steels in order to refine the microstructure by reducing the prior austenite grain (PAG) size. In this work, HSLA-100 steels processed using laser powder bed fusion (LPBF) technique are subjected to several cycles of re-austenitization using quenching dilatometry. Microstructure characterization for every cycle revealed the presence of bainite, martensite and martensite/austenite (M/A) islands. From the analysis of the dilatometry curves and extensive microstructure character…
Despite of the appearance of numerous new materials, the iron based alloys and steels continue to play an essential role in modern technology. The properties of a steel are determined by its structural state (ferrite, cementite, pearlite, bainite, martensite, and their combination) that is formed under thermal treatment as a result of the shear lattice reconstruction "gamma" (fcc) -> "alpha" (bcc) and carbon diffusion redistribution. We present a review on a recent progress in the development of a quantitative theory of the phase transformations and microstructure formation in steel that is ba…
The diversity of mesostructures formed in steel at cooling from a high-temperature austenite ("gamma") phase is determined by the interplay of shear reconstructions of crystal lattice and diffusion of carbon. Combining first-principles calculations with large-scale phase-field simulations we demonstrate a decisive role of magnetic degrees of freedom in the formation of energy relief along the Bain path of "gamma"-"alpha" transformation and, thus, in this interplay. We show that there is the main factor, namely, the magnetic state of iron and its evolution with temperature which controls the ch…
High performance sheet metals with a multi-phase microstructure suffer from deformation induced damage formation during forming in the constituent phases but importantly also where these intersect. To capture damage in terms of the physical processes in three dimensions (3D) and its stochastic nature during deformation, two challenges remain to be tackled: First, bridging high resolution analysis towards large scales to consider statistical data and, second, characterising in 3D with a resolution appropriate for sub-micron sized voids at a large scale. Here, we present how this can be achieved…
Electron Backscattering Diffraction (EBSD) provides important information to discriminate phase transformation products in steels. This task is conventionally performed by an expert, who carries a high degree of subjectivity and requires time and effort. In this paper, we question if Convolutional Neural Networks (CNNs) are able to extract meaningful features from EBSD-based data in order to automatically classify the present phases within a steel microstructure. The selected case of study is ferrite-martensite discrimination and U-Net has been selected as the network architecture to work with…
Investigating the difference in mechanical stability of retained austenite in bainitic and martensitic high-carbon bearing steels using in situ neutron diffraction and crystal plasticity modeling
The Timken Company（铁姆肯公司）；Chemical and Engineering Materials Division, Spallation Neutron Source, Oak Ridge National Laboratory（橡树岭国家实验室散裂中子源化学与材料工程部）
Stress-induced martensitic transformations enable metastable alloys to exhibit enhanced strain hardening capacity, leading to improved formability and toughness. As is well-known from transformation-induced plasticity (TRIP) steels, however, the resulting martensite can limit ductility and fatigue life due to its intrinsic brittleness. In this work, we explore an alloy design strategy that utilizes stress-induced martensitic transformations but does not retain the martensite phase. This strategy is based on the introduction of superelastic nano-precipitates, which exhibit reverse transformatio…
We present a unifying description for the martensitic transformation of steel that accounts for important experimentally observable features of the transformation namely, the Neumann bands, the interfacial (habit) plane between the transformed and untransformed phases and their orientation relationship (OR). It is obtained through a simple geometric minimization of the total distance traveled by all the atoms from the austenite (FCC or $γ$) phase to the martensite (BCC or $α$) phase, without the need for any explicit energy minimization. Our description unites previously proposed mechanisms bu…
