Granulation is a ubiquitous process crucial for many products ranging from food and care products to pharmaceuticals. Granulation is the process in which a powder is mixed with a small amount of liquid (binder) to form solid agglomerates surrounded by air. By contrast, at low solid volume fractions ϕ, the mixing of solid and liquid produces suspensions. At intermediate ϕ, either granules or dense suspensions are produced, depending on the applied stress. We address the question of how and when high shear mixing can lead to the formation of jammed, non-flowing granules as ϕ is varied. In particular, we measure the shear rheology of a model system - a suspension of glass beads with an average diameter of $\sim$ 7 μm - at solid volume fractions ϕ $\gtrsim$ 0.40. We show that recent insights into the role of inter-particle friction in suspension rheology allow us to use flow data to predict some of the boundaries between different types of granulation as ϕ increases from $\sim$ 0.4 towards and beyond the maximum packing point of random close packing.
This paper describes methods to measure flow rate and jamming onset of granules discharged through a flat-bottom cylindrical hopper with a circular orifice. The intrinsic jamming onset for ideal particles (spherical, monodisperse, smooth) is experimentally measured by two independent methods, with good agreement. For non-ideal particles, the normalized jamming onset increases with elongated granule shape, broadened size distribution and increased friction as measured by the drained angle of repose. An empirical model of the jamming onset is introduced to quantify these effects over the range o…
We study granular suspensions under a variety of extensional deformations and simple shear using numerical simulations. The viscosity and Trouton's ratio (the ratio of extensional to shear viscosity) are computed as functions of solids volume fraction $ϕ$ close to the limit of zero inertia. Suspensions of frictionless particles follow a Newtonian Trouton's ratio for $ϕ$ all the way up to $ϕ_0$, a universal jamming point that is independent of deformation type. In contrast, frictional particles lead to a deformation-type-dependent jamming fraction $ϕ_m$, which is largest for shear flows. Trouto…
We consider a model for driven particulate matter in which absorbing states can be reached both by particle isolation and by particle caging. The model predicts a non-equilibrium phase diagram in which analogues of hydrodynamic and elastic reversibility emerge at low and high volume fractions respectively, partially separated by a diffusive, non-absorbing region. We thus find a single phase boundary that spans the onset of chaos in sheared suspensions to the onset of yielding in jammed packings. This boundary has the properties of a non-equilibrium second order phase transition, leading us to …
Experimental results of towing a cylinder through a dense suspension of cornstarch and sucrose-water are presented. Focus is placed on the jamming fronts that exist in such systems. The literature has concentrated on the propagation of the jammed region under pushing, pulling or shearing conditions independently. How the different fronts interact and if the fronts are symmetric when generated simultaneously has remained unexplored. Investigating this is our main goal. With the current setup, we are able to view a continuous, quasi-2D field around the cylinder. As such, a new way of generating …
The shear-jamming of dense suspensions can be strongly affected by molecular-scale interactions between particles, e.g. by chemically controlling their propensity for hydrogen bonding. However, hydrogen bonding not only enhances interparticle friction, a critical parameter for shear jamming, but also introduces (reversible) adhesion, whose interplay with friction in shear-jamming systems has so far remained unclear. Here, we present atomic force microscopy studies to assess interparticle adhesion, its relationship to friction, and how these attributes are influenced by urea, a molecule that in…
A remarkable property of dense suspensions is that they can transform from liquid-like at rest to solid-like under sudden impact. Previous work showed that this impact-induced solidification involves rapidly moving jamming fronts; however, details of this process have remained unresolved. Here we use high-speed ultrasound imaging to probe non-invasively how the interior of a dense suspension responds to impact. Measuring the speed of sound we demonstrate that the solidification proceeds without a detectable increase in packing fraction, and imaging the evolving flow field we find that the shea…
There are two main classes of physics-based models for two-dimensional cellular materials: packings of repulsive disks and the vertex model. These models have several disadvantages. For example, disk interactions are typically a function of particle overlap, yet the model assumes that the disks remain circular during overlap. The shapes of the cells can vary in the vertex model, however, the packing fraction is fixed at $ϕ=1$. Here, we describe the deformable particle model (DPM), where each particle is a polygon composed of a large number of vertices. The total energy includes three terms: tw…
We probe the onset and effect of contact changes in soft harmonic particle packings which are sheared quasistatically. We find that the first contact changes are the creation or breaking of contacts on a single particle. We characterize the critical strain, statistics of breaking versus making a contact, and ratio of shear modulus before and after such events, and explain their finite size scaling relations. For large systems at finite pressure, the critical strain vanishes but the ratio of shear modulus before and after a contact change approaches one: linear response remains relevant in larg…
Dense suspension of particles in a liquid exhibit rich, non-Newtonian behaviors such as shear thickening and shear jamming. Shear thickening is known to be enhanced by increasing the particles' frictional interactions and also by making their shape more anisotropic. For shear jamming, however, only the role of interparticle friction has been investigated, while the effect of changing particle shape has so far not been studied systematically. To address this we here synthesize smooth silica particles and design the particle surface chemistry to generate strong frictional interactions such that …
We investigate the mechanical response of jammed packings of repulsive, frictionless spherical particles undergoing isotropic compression. Prior simulations of the soft-particle model, where the repulsive interactions scale as a power-law in the interparticle overlap with exponent $α$, have found that the ensemble-averaged shear modulus $\langle G \rangle$ increases with pressure $P$ as $\sim P^{(α-3/2)/(α-1)}$ at large pressures. However, a deep theoretical understanding of this scaling behavior is lacking. We show that the shear modulus of jammed packings of frictionless, spherical particles…
Under an increasing applied shear stress ($σ$), viscosity of many dense particulate suspensions increases drastically beyond a stress onset ($σ_0$), a phenomenon known as discontinuous shear-thickening (DST). Recent studies point out that some suspensions can transform into a stress induced solid-like shear jammed (SJ) state at high particle volume fraction ($ϕ$). SJ state develops a finite yield stress and hence is distinct from a shear-thickened state. Here, we study the steady state shear-thickening behaviour of dense suspensions formed by dispersing colloidal polystyrene particles (PS) in …
The jamming transition in granular materials is well-known for exhibiting hysteresis, wherein the level of shear stress required to trigger flow is larger than that below which flow stops. Although such behavior is typically modeled as a simple non-monotonic flow rule, the rheology of granular materials is also nonlocal due to cooperativity at the grain scale, leading for instance to increased strengthening of the flow threshold as system size is reduced. We investigate how these two effects - hysteresis and nonlocality - couple with each other by incorporating non-monotonicity of the flow rul…
Liquids equilibrated below an onset density share similar inherent states, while above that density their inherent states markedly differ. Although this phenomenon was first reported in simulations over 20 years ago, the physical origin of this memory remains controversial. Its absence from mean-field descriptions, in particular, has long cast doubt on its thermodynamic relevance. Motivated by a recent theoretical proposal, we reassess the onset phenomenology in simulations using a fast hard sphere jamming algorithm and find it both thermodynamically and dimensionally robust. Remarkably, we al…
We investigate the jamming transition in a quasi-2D granular material composed of regular pentagons or disks subjected to quasistatic uniaxial compression. We report six major findings based on experiments with monodisperse photoelastic particles with static friction coefficient $μ\approx 1$. (1) For both pentagons and disks, the onset of rigidity occurs when the average coordination number of non-rattlers, $Z_{nr}$ , reaches 3, and the dependence of $Z_{nr}$ on the packing fraction $ϕ$ changes again when $Z_{nr}$ reaches 4. (2) Though the packing fractions $ϕ_{c1}$ and $ϕ_{c2}$ at these trans…
We examine the motion of a probe particle driven through a chiral fluid composed of circularly swimming disks. We find that the probe particle travels in both the longitudinal direction, parallel to the driving force, and in the transverse direction, perpendicular to the driving force, giving rise to a Hall angle. Under constant driving force, we show that the probe particle velocity in both the longitudinal and transverse directions exhibits nonmonotonic behavior as a function of the activity of the circle swimmers. The Hall angle is maximized when a resonance occurs between the frequency of …
Under applied stress, the viscosity of many dense particulate suspensions increases drastically, a response known as discontinuous shear-thickening (DST). In some cases, the applied stress can even transform the suspension into a solid-like shear jammed state. Although shear jamming (SJ) has been probed for dense suspensions with particles having well-defined shapes, such a phenomenon for fractal objects has not been explored. Here, using rheology and in situ optical imaging, we study the flow behaviour of ultra-dilute fractal suspensions of multi-walled carbon nanotubes (MWCNT) under confinem…
We carry out numerical studies of static packings of frictionless superellipsoidal particles in three spatial dimensions. We consider more than $200$ different particle shapes by varying the three shape parameters that define superellipsoids. We characterize the structural and mechanical properties of both disordered and ordered packings using two packing-generation protocols. We perform athermal quasi-static compression simulations starting from either random, dilute configurations (Protocol 1) or thermalized, dense configurations (protocol $2$), which allows us to tune the orientational orde…
Solids are distinguished from fluids by their ability to resist shear. In traditional solids, the resistance to shear is associated with the emergence of broken translational symmetry as exhibited by a non-uniform density pattern, which results from either minimizing the energy cost or maximizing the entropy or both. In this work, we focus on a class of systems, where this paradigm is challenged. We show that shear-driven jamming in dry granular materials is a collective process controlled solely by the constraints of mechanical equilibrium. We argue that these constraints lead to a broken tra…
The role of fixed degrees of freedom in soft/granular matter systems has broad applicability and theoretical interest. Here we address questions of the geometrical role that a scaffolding of fixed particles plays in tuning the threshold volume fraction and force network in the vicinity of jamming. Our 2d simulated system consists of soft particles and fixed "pins", both of which harmonically repel overlaps. On one hand, we find that many of the critical scalings associated with jamming in the absence of pins continue to hold in the presence of even dense pin latices. On the other hand, the pre…
Dispersing small particles in a liquid can produce surprising behaviors when the solids fraction becomes large: rapid shearing drives these systems out of equilibrium and can lead to dramatic increases in viscosity (shear-thickening) or even solidification (shear jamming). These phenomena occur above a characteristic onset stress when particles are forced into frictional contact. Here we show via simulations how this can be understood within a framework that abstracts details of the forces acting at particle-particle contacts into general stress-activated constraints on relative particle movem…
Dynamic particle-scale numerical simulations are used to show that the shear thickening observed in dense colloidal, or Brownian, suspensions is of a similar nature to that observed in non-colloidal suspensions, i.e., a stress-induced transition from a flow of lubricated near-contacting particles to a flow of a frictionally contacting network of particles. Abrupt (or discontinuous) shear thickening is found to be a geometric rather than hydrodynamic phenomenon; it stems from the strong sensitivity of the jamming volume fraction to the nature of contact forces between suspended particles. The t…
Rigid clusters in shear-thickening suspensions: a nonequilibrium critical transition
Levich Institute and Dept. of Chemical Engineering, CUNY City College of New York（纽约市立大学城市学院莱维希研究所及化学工程系）；Department of Chemical Engineering, Indian Institute of Technology (ISM), Dhanbad（印度理工学院（ISM）达纳巴德化学工程系）；Martin Fisher School of Physics, Brandeis University（布兰代斯大学马丁·费舍尔物理学院）
