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arXiv 2602.01535cs.RO
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利用贝叶斯优化和越野地形模拟进行轮式机器人轮子与控制的协同设计

Co-Design of Rover Wheels and Control using Bayesian Optimization and Rover-Terrain Simulations

Huzaifa Mustafa Unjhawala, Khizar Shaikh, Luning Bakke, Radu Serban, Dan Negrut

AI总结:

本文提出利用贝叶斯优化和高保真模拟,实现越野车辆轮子设计与控制的协同优化,提升全车辆在可变形地形中的性能。

摘要:

尽管模拟对于优化机器人系统至关重要,但对可变形地形建模的成本长期以来限制了其在全车辆研究中的应用。例如,离散元法(DEM)模拟通常局限于单轮测试,这模糊了轮-车-控制器的相互作用,并阻碍了机械设计和控制的联合优化。本文提出了一种贝叶斯优化框架,利用高保真度的全车辆闭环模拟在可变形地形上协同设计轮式机器人轮子几何形状和转向控制器参数。使用连续表示模型(CRM)对轮轨力学的效率和可扩展性,我们在不同复杂度的轨迹上评估候选设计,同时拖拽固定负载。优化器在多目标公式中调整轮子参数(半径、宽度和齿状特征)和转向PID增益,平衡行进速度、跟踪误差和能耗。我们比较了两种策略:同时优化轮子和控制器参数与一种将机械和控制设计解耦的顺序方法。我们分析了性能和计算成本的权衡。在3000次全车辆模拟中,项目在五到九天内完成,而以前基于DEM的工作流程需要数月。最后,初步的硬件研究表明,模拟优化的轮子设计在物理轮式机器人上保持了相对性能趋势。这些结果表明,可扩展的高保真度模拟可以实现对越野车辆在可变形地形上轮子设计和控制的实用联合优化,而无需依赖成本高昂的DEM研究。模拟基础设施(脚本和模型)已作为开源发布在公共存储库中,以支持可重复性和进一步研究。

英文摘要:

While simulation is vital for optimizing robotic systems, the cost of modeling deformable terrain has long limited its use in full-vehicle studies of off-road autonomous mobility. For example, Discrete Element Method (DEM) simulations are often confined to single-wheel tests, which obscures coupled wheel-vehicle-controller interactions and prevents joint optimization of mechanical design and control. This paper presents a Bayesian optimization framework that co-designs rover wheel geometry and steering controller parameters using high-fidelity, full-vehicle closed-loop simulations on deformable terrain. Using the efficiency and scalability of a continuum-representation model (CRM) for terramechanics, we evaluate candidate designs on trajectories of varying complexity while towing a fixed load. The optimizer tunes wheel parameters (radius, width, and grouser features) and steering PID gains under a multi-objective formulation that balances traversal speed, tracking error, and energy consumption. We compare two strategies: simultaneous co-optimization of wheel and controller parameters versus a sequential approach that decouples mechanical and control design. We analyze trade-offs in performance and computational cost. Across 3,000 full-vehicle simulations, campaigns finish in five to nine days, versus months with the group's earlier DEM-based workflow. Finally, a preliminary hardware study suggests the simulation-optimized wheel designs preserve relative performance trends on the physical rover. Together, these results show that scalable, high-fidelity simulation can enable practical co-optimization of wheel design and control for off-road vehicles on deformable terrain without relying on prohibitively expensive DEM studies. The simulation infrastructure (scripts and models) is released as open source in a public repository to support reproducibility and further research.

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