In the last ten years, the phase-field method has gained much attention as a novel method to simulate fracture due to its straightforward way allowing to cover crack initiation and propagation without additional conditions. More recently, it has also been applied to fatigue fracture due to cyclic loading. This publication gives an overview of the main phase-field fatigue models published to date. We present all models in a unified variational framework for best comparability. Subsequently, the models are compared regarding their most important features. It becomes apparent that they can be classified in mainly two categories according to the way fatigue is implemented in the model - that is as a gradual degradation of the fracture toughness or with an additional term in the crack driving force. We aim to provide a helpful guide for choosing the appropriate model for different applications and for developing existing models further.
Fatigue fracture in ductile materials, e. g. metals, is caused by cyclic plasticity. Especially regarding the high numbers of load cycles, plastic material models resolving the full loading path are computationally very demanding. Herein, a model with particularly small computational effort is presented. It provides a macroscopic, phenomenological description of fatigue fracture by combining the phase-field method for brittle fracture with a classic durability concept. A local lifetime variable is obtained, which degrades the fracture resistance progressively. By deriving the stress-strain pat…
It was experimentally confirmed that if steel cyclic stress reduces to less than tensile yield stress values, i.e. in case of high-cycle fatigue, the mechanism of fracture changes from dislocation to vacancy one. This conclusion was based on the fact that steel density determined by the method of liquid displacement is less than that of steel in both initial condition and after fracture under the cyclic loads exceeding tensile yield stress values. In the latter case steel hardness increases, whereas the steels fractured under the cyclic stresses less than their tensile yield stress values show…
It was shown that a material fatigue fracture diagram can be viewed as a locus of points with $σ$ and $\sqrt l$ coordinates' product equal to $K_{1c}/2$, and $σ$ and $l$ product -- to $G_{1c}/2$, where $K_{1c}$ and $G_{1c}$ are non-linear fracture mechanics force and energy criteria. It was established that the average number of interatomic bonds destroyed within one alternate stress $\nabla_{1cs}$ cycle is directly proportional to $σ$ that is twice as large as a peak value of $σ^a$. It was found that low-cycle fatigue is characterized by $σ>σ_{0.2}$ and $σ_{1cs}> 1$, high-cycle fatigue -- by …
For the fatigue life of thin-walled components, not only fatigue crack initiation, but also crack growth is decisive. The phase-field method for fracture is a powerful tool to simulate arbitrary crack phenomena. Recently, it has been applied to fatigue fracture. Those models pose an alternative to classical fracture-mechanical approaches for fatigue life estimation. In the first part of this paper, the parameters of a phase-field fatigue model are calibrated and its predictions are compared to results of fatigue crack growth experiments of aluminium sheet material. In the second part, compress…
This work investigated how the structure size affects the quasi-static and fatigue behaviors of graphene polymer nanocomposites, a topic that has been often overlooked. The results showed that both quasi-static and fatigue failure of these materials scale nonlinearly with the structure size due to the presence of a significant Fracture Process Zone (FPZ) ahead of the crack tip induced by graphene nanomodification. Such a complicated size effect and scaling in either quasi-static or fatigue scenario cannot be described by the Linear Elastic Fracture Mechanics (LEFM), but can be well captured by…
Many people are aware of the theory of elastic fracture originated by AA Griffith, and although Griffith used the theorem of minimum potential energy most people seem unaware of the broader implications of this theorem. If it is set within its classical mechanics roots, it is clear that it is a restricted form of a Lagrangian. In advanced texts on fracture cracks are treated as dynamic entities, and the role of stress waves is clearly articulated. However, in most non-advanced texts on fracture and fatigue the role of stress waves are either not included or not emphasised, often leading to a p…
We extend the model-free data-driven paradigm for rate-independent fracture mechanics proposed in Carrara et al. (2020), Data-driven Fracture Mechanics, Comp. Meth. App. Mech. Eng., 372 to rate-dependent fracture and sub-critical fatigue. The problem is formulated by combining the balance governing equations stemming from variational principles with a set of data points that encodes the fracture constitutive behavior of the material. The solution is found as the data point that best satisfies the meta-stability condition as given by the variational procedure and following a distance minimizati…
The increasing availability of a variety of two-dimensional materials has generated enormous growth in the field of nanoengineering and nanomechanics. Recent developments in thin film synthesis have enabled the fabrication of freestanding functional oxide membranes that can be readily incorporated in nanomechanical devices. While many oxides are extremely brittle in bulk, recent studies have shown that, in thin membrane form, they can be much more robust to fracture as compared to their bulk counterparts. Here, we investigate the ultimate tensile strength of SrTiO$_3$ membranes by probing free…
We introduce a class of models based on near crack tip degradation of materials that can account for fracture growth under cyclic loads below the Griffith threshold. We incorporate the gradual degradation due to a cyclic load through a flow equation that decreases spatially varying parameters controlling the fracture toughness in the vicinity of the crack tip, with the phase and displacement fields relaxed to an energy minimum at each time step. Though our approach is phenomenological, it naturally reproduces the Paris law with high exponents that are characteristic of brittle fatigue crack gr…
A novel variational framework to model the fatigue behavior of brittle materials based on a phase-field approach to fracture is presented. The standard regularized free energy functional is modified introducing a fatigue degradation function that effectively reduces the fracture toughness as a proper history variable accumulates. This macroscopic approach allows to reproduce the main known features of fatigue crack growth in brittle materials. Numerical experiments show that the Wöhler curve, the crack growth rate curve and the Paris law are naturally recovered, while the approximate Palmgren-…
The additively manufactured titanium aluminide alloy TNM-B1 was characterized microstructurally and mechanically in the as-built and hot isostatically pressed (HIP) condition. Tensile and constant amplitude tests were performed at room temperature and 800 °C. Using fractographic SEM images, the fracture-inducing defect was identified. With the HIP, defect number and size could be reduced, increasing fatigue strength by 43% to 500 MPa. Using the model approaches of Murakami and Shiozawa, the fatigue life was correlated with the local stress intensity factor and could be described as function of…
The damage mechanisms and load redistribution of high strength TC17 titanium alloy/unidirectional SiC fibre composite (fibre diameter = 100 $μ$m) under high temperature (350 °C) fatigue cycling have been investigated in situ using synchrotron X-ray computed tomography (CT) and X-ray diffraction (XRD) for high cycle fatigue (HCF) under different stress amplitudes. The three-dimensional morphology of the crack and fibre fractures has been mapped by CT. During stable growth, matrix cracking dominates with the crack deflecting (by 50-100 $μ$m in height) when bypassing bridging fibres. A small numb…
The propagation front of a crack generates large strain gradients and it is therefore a strong source of gradient-induced polarization (flexoelectricity). Herein, we demonstrate that, in piezoelectric materials, a consequence of flexoelectricity is that crack propagation will be helped or hindered depending on whether it is parallel or antiparallel to the piezoelectric polar axis. This means that the theory of fracture physics can no longer assume mechanical symmetry in polar materials. The discovery of fracture asymmetry also has practical repercussions for the electromechanical fatigue of fe…
This paper presents a modeling framework to describe the driving mechanisms of cyclic failure in brittle and ductile materials, including cyclic plasticity and fatigue crack growth. A variational model is devised using the energetic formulation for rate-independent systems, coupling a phase-field description of fatigue fracture to a cyclic plasticity model that includes multi-surface kinematic hardening, gradient-enhanced isotropic hardening/softening and ratcheting. The coupled model embeds two distinctive fatigue effects. The first captures the characteristic features of low-cycle fatigue, d…
The accumulated entropy is used to evaluate the initiation of crack in flat notched specimen made of stainless steel 304. Two notch radii have been studied to capture the thermography of crack initiation and measure accumulated heat dissipation. It has been observed that under pull-push loading with an R-ratio of -1, the accumulated entropy for crack initiation and crack length's growth up to a specific number, Fracture Fatigue Entropy remains nearly constant. Anaclastic deformation dissipation has been taken into account and a mathematical model based on Kelvin-Voigt type element has been dis…
We investigate the potential of quasi-Newton methods in facilitating convergence of monolithic solution schemes for phase field fracture modelling. Several paradigmatic boundary value problems are addressed, spanning the fields of quasi-static fracture, fatigue damage and dynamic cracking. The finite element results obtained reveal the robustness of quasi-Newton monolithic schemes, with convergence readily attained under both stable and unstable cracking conditions. Moreover, since the solution method is unconditionally stable, very significant computational gains are observed relative to the …
Natural hard composites like human bone possess a combination of strength and toughness that exceeds that of their constituents and of many engineered composites. This augmentation is attributed to their complex hierarchical structure, spanning multiple length scales; in bone, characteristic dimensions range from nanoscale fibrils to microscale lamellae to mesoscale osteons and macroscale organs. The mechanical properties of bone have been studied, with the understanding that the isolated microstructure at micro- and nano-scales gives rise to superior strength compared to that of whole tissue,…
Electrode particle cracking is one of the main phenomena driving battery capacity degradation. Recent phase field fracture studies have investigated particle cracking behaviour. However, only the beginning of life has been considered and effects such as damage accumulation have been neglected. Here, a multi-physics phase field fatigue model has been developed to study crack propagation in battery electrode particles undergoing hundreds of cycles. In addition, we couple our electrochemo-mechanical formulation with X-ray CT imaging to simulate fatigue cracking of realistic particle microstructur…
We investigate the influence of microstructural traps in hydrogen-assisted fatigue crack growth. To this end, a new formulation combining multi-trap stress-assisted diffusion, mechanism-based strain gradient plasticity and a hydrogen- and fatigue-dependent cohesive zone model is presented and numerically implemented. The results show that the ratio of loading frequency to effective diffusivity governs fatigue crack growth behaviour. Increasing the density of \emph{beneficial} traps, not involved in the fracture process, results in lower fatigue crack growth rates. The combinations of loading f…
In a recent very interesting and illuminating proposal, Yao et al. (2014) have discussed the use of the strain energy release rate (SERR) as a parameter to characterize fatigue delamination growth in composite materials. They consider fatigue delamination data strongly affected by R-curve behaviour due to fibres bridging and argue that a better approach is to correlate the crack advance with the total work per cycle measured in the testing machine. This seems to work better than estimating the compliance as a linear fit of experimental curves from Modified Compliance Calibration ASTM standards…
Multiphase titanium alloys are critical materials in high value engineering components, for instance in aero engines. Microstructural complexity is exploited through interface engineering during mechanical processing to realise significant improvements in fatigue and fracture resistance and strength. In this work, we explore the role of select interfaces using in-situ micromechanical testing with concurrent observations from high angular resolution electron backscatter diffraction (HR-EBSD). Our results are supported with post mortem transmission electron microscopy (TEM). Using micro-pillar c…
Identification and characterization of three-dimensional crack propagation mechanism in the Aluminium alloy AA2024-T3 using high-resolution Digital Image Correlation
One might ask why is it important to know the mechanism of fracture in leaves when Mother Nature is doing her job perfectly. I could list the following reasons to address that question: (a) Leaves are natural composite structures, during millions of years of evolution, they have adapted themselves to their surrounding environment and their design is optimized, one can apply the knowledge gained from studying the fracture mechanism of leaves to the development of new composite materials; (b) Other soft tissues like skin and blood vessel have similar structure at some scales and may possess the …
This work presents a critical overview of the effects of different aspects of model formulation on crack path selection in quasi-static phase field fracture. We consider different evolution methods, mechanics formulations, fracture dissipation energy formulations, and forms of the irreversibility condition. The different model variants are implemented with common numerical methods based on staggered solution of the phase-field and mechanics sub-problems via FFT-based solvers. These methods mix standard approaches with novel elements, such as the use of bound-constrained conjugate gradients for…
Discrete element modelling (DEM) is one of the most efficient computational approaches to the fracture processes of heterogeneous materials on mesoscopic scales. From the dynamics of single crack propagation through the statistics of crack ensembles to the rapid fragmentation of materials DEM had a substantial contribution to our understanding over the past decades. Recently, the combination of DEM with other simulation techniques like Finite Element Modelling further extended the field of applicability. In this paper we briefly review the motivations and basic idea behind the DEM approach to …
Environmentally assisted cracking phenomena are widespread across the transport, defence, energy and construction sectors. However, predicting environmentally assisted fractures is a highly cross-disciplinary endeavour that requires resolving the multiple material-environment interactions taking place. In this manuscript, an overview is given of recent breakthroughs in the modelling of environmentally assisted cracking. The focus is on the opportunities created by two recent developments: phase field and multi-physics modelling. The possibilities enabled by the confluence of phase field method…
Unravelling the mechanisms underlying crack initiation in additively manufactured steel
University of Michigan（密歇根大学）；ESRF, The European Synchrotron（欧洲同步辐射装置）；Michigan Center for Materials Characterization, University of Michigan（密歇根大学材料表征中心）；ENSCM（法国国家化学工程学院）；Imperial College London（伦敦帝国理工学院）；Mines Paris, PSL University（巴黎矿业学院，PSL大学）
Ni-Mn-based metamagnetic shape-memory alloys exhibit a giant thermal response to magnetic fields and uniaxial stress which can be utilized in single caloric or multicaloric cooling concepts for energy-efficient and sustainable refrigeration. However, during cyclic operation these alloys suffer from structural and functional fatigue as a result of their high intrinsic brittleness. Here, we present based on Fe-doping of Ni-Mn-In a microstructure design strategy which simultaneously improves cyclic stability and maintains the excellent magnetocaloric and elastocaloric properties. Our results reve…
