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arXiv 2104.11342cs.LG
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面向主动制造控制的复合材料实时的逆建模与多目标工艺优化的机器学习框架

A Machine Learning Framework for Real-time Inverse Modeling and Multi-objective Process Optimization of Composites for Active Manufacturing Control

Boeing Research and Technology(波音研究与技术中心);University of Washington(华盛顿大学)

Keith D. Humfeld, Dawei Gu, Geoffrey A. Butler, Karl Nelson, Navid Zobeiry

摘要:

为了制造航空航天复合材料,可以在高压釜中使用对流加热同时处理几个部件。由于包括工具放置在内的不确定性,对流边界条件(BC)在每次运行中变化。因此,由于固化不足或过热,某些部件的温度历史可能不符合工艺规范。使用有限元(FE)模拟的热化学分析通常在制造之前基于假定的BC范围进行。然而,这在设计上引入了不必要的约束。为了监控过程,热电偶(TC)被放置在靠近关键位置的工具下。TC数据可用于使用试错FE分析来反算BC。然而,由于逆传热问题是不适定的,许多解决方案得到给定的TC数据。在这项研究中,提出了一种新的机器学习(ML)框架,能够实时的【形】优化空气温度循环的基础上,从多个零件的TC数据,主动控制制造。该框架包括两个递归神经网络(NN)的不适定的固化问题的逆建模的速度为300模拟/秒,和一个分类NN的空气温度的多目标优化的速度为35,000模拟/秒。一个虚拟演示的框架,从三个TC的数据,三个复合材料零件的工艺优化。

英文摘要:

For manufacturing of aerospace composites, several parts may be processed simultaneously using convective heating in an autoclave. Due to uncertainties including tool placement, convective Boundary Conditions (BCs) vary in each run. As a result, temperature histories in some of the parts may not conform to process specifications due to under-curing or over-heating. Thermochemical analysis using Finite Element (FE) simulations are typically conducted prior to fabrication based on assumed range of BCs. This, however, introduces unnecessary constraints on the design. To monitor the process, thermocouples (TCs) are placed under tools near critical locations. The TC data may be used to back-calculate BCs using trial-and-error FE analysis. However, since the inverse heat transfer problem is ill-posed, many solutions are obtained for given TC data. In this study, a novel machine learning (ML) framework is presented capable of optimizing air temperature cycle in real-time based on TC data from multiple parts, for active control of manufacturing. The framework consists of two recurrent Neural Networks (NN) for inverse modeling of the ill-posed curing problem at the speed of 300 simulations/second, and a classification NN for multi-objective optimization of the air temperature at the speed of 35,000 simulations/second. A virtual demonstration of the framework for process optimization of three composite parts with data from three TCs is presented.

机构、总结、中文摘要均由AI分析而来,可能存在错误,请以论文正文为准。

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