The fault diagnostic model trained for a laboratory case machine fails to perform well on the industrial machines running under variable operating conditions. For every new operating condition of such machines, a new diagnostic model has to be trained which is a time-consuming and uneconomical process. Therefore, we propose a quick learning mechanism that can transform the existing diagnostic model into a new model suitable for industrial machines operating in different conditions. The proposed method uses the Net2Net transformation followed by a fine-tuning to cancel/minimize the maximum mean discrepancy between the new data and the previous one. The fine-tuning of the model requires a very less amount of labelled target samples and very few iterations of training. Therefore, the proposed method is capable of learning the new target data pattern quickly. The effectiveness of the proposed fault diagnosis method has been demonstrated on the Case Western Reserve University dataset, Intelligent Maintenance Systems bearing dataset, and Paderborn university dataset under the wide variations of the operating conditions. It has been validated that the diagnostic model trained on artificially damaged fault datasets can be used to quickly train another model for a real damage dataset.
In recent years, an increasing popularity of deep learning model for intelligent condition monitoring and diagnosis as well as prognostics used for mechanical systems and structures has been observed. In the previous studies, however, a major assumption accepted by default, is that the training and testing data are taking from same feature distribution. Unfortunately, this assumption is mostly invalid in real application, resulting in a certain lack of applicability for the traditional diagnosis approaches. Inspired by the idea of transfer learning that leverages the knowledge learnt from rich…
Georgia Institute of Technology（佐治亚理工学院）；University of California, Berkeley（加州大学伯克利分校）；Mitsubishi Electric Research Laboratories（三菱电机研究实验室）
The rapid development of artificial intelligence and deep learning has provided many opportunities to further enhance the safety, stability, and accuracy of industrial Cyber-Physical Systems (CPS). As indispensable components to many mission-critical CPS assets and equipment, mechanical bearings need to be monitored to identify any trace of abnormal conditions. Most of the data-driven approaches applied to bearing fault diagnosis up-to-date are trained using a large amount of fault data collected a priori. In many practical applications, however, it can be unsafe and time-consuming to collect …
Thanks to digitization of industrial assets in fleets, the ambitious goal of transferring fault diagnosis models fromone machine to the other has raised great interest. Solving these domain adaptive transfer learning tasks has the potential to save large efforts on manually labeling data and modifying models for new machines in the same fleet. Although data-driven methods have shown great potential in fault diagnosis applications, their ability to generalize on new machines and new working conditions are limited because of their tendency to overfit to the training set in reality. One promising…
Huazhong University of Science and Technology（华中科技大学）；State Key Lab of Digital Manufacturing Equipment and Technology（数字制造装备与技术国家重点实验室）
The demand of artificial intelligent adoption for condition-based maintenance strategy is astonishingly increased over the past few years. Intelligent fault diagnosis is one critical topic of maintenance solution for mechanical systems. Deep learning models, such as convolutional neural networks (CNNs), have been successfully applied to fault diagnosis tasks for mechanical systems and achieved promising results. However, for diverse working conditions in the industry, deep learning suffers two difficulties: one is that the well-defined (source domain) and new (target domain) datasets are with …
Advancing machine fault diagnosis: A detailed examination of convolutional neural networks
Wroclaw University of Science and Technology（弗罗茨瓦夫理工大学）；University of Ottawa（渥太华大学）；Sant Longowal Institute of Engineering and Technology（桑特隆戈瓦尔工程技术学院）
Recent artificial intelligence-based methods have shown great promise in the use of neural networks for real-time sensing and detection of transmission line faults and estimation of their locations. The expansion of power systems including transmission lines with various lengths have made a fault detection, classification, and location estimation process more challenging. Transmission line datasets are stream data which are continuously collected by various sensors and hence, require generalized and fast fault diagnosis approaches. Newly collected datasets including voltages and currents might…
Unsupervised domain adaptation (UDA) has shown remarkable results in bearing fault diagnosis under changing working conditions in recent years. However, most UDA methods do not consider the geometric structure of the data. Furthermore, the global domain adaptation technique is commonly applied, which ignores the relation between subdomains. This paper addresses mentioned challenges by presenting the novel deep subdomain adaptation graph convolution neural network (DSAGCN), which has two key characteristics: First, graph convolution neural network (GCNN) is employed to model the structure of da…
University of California, Berkeley（加州大学伯克利分校）；University of Chicago（芝加哥大学）
Intermediate-Severity (IS) faults present milder symptoms compared to severe faults, and are more difficult to detect and diagnose due to their close resemblance to normal operating conditions. The lack of IS fault examples in the training data can pose severe risks to Fault Detection and Diagnosis (FDD) methods that are built upon Machine Learning (ML) techniques, because these faults can be easily mistaken as normal operating conditions. Ensemble models are widely applied in ML and are considered promising methods for detecting out-of-distribution (OOD) data. We identify common pitfalls in t…
Fault diagnosis of dynamic systems is done by detecting changes in time-series data, for example residuals, caused by system degradation and faulty components. The use of general-purpose multi-class classification methods for fault diagnosis is complicated by imbalanced training data and unknown fault classes. Another complicating factor is that different fault classes can result in similar residual outputs, especially for small faults, which causes classification ambiguities. In this work, a framework for data-driven analysis and open-set classification is developed for fault diagnosis applic…
Recent trends focusing on Industry 4.0 concept and smart manufacturing arise a data-driven fault diagnosis as key topic in condition-based maintenance. Fault diagnosis is considered as an essential task in rotary machinery since possibility of an early detection and diagnosis of the faulty condition can save both time and money. Traditional data-driven techniques of fault diagnosis require signal processing for feature extraction, as they are unable to work with raw signal data, consequently leading to need for expert knowledge and human work. The emergence of deep learning architectures in co…
German Research Center for Artificial Intelligence（德国人工智能研究中心）
Noncritical soft-faults and model deviations are a challenge for Fault Detection and Diagnosis (FDD) of resident Autonomous Underwater Vehicles (AUVs). Such systems may have a faster performance degradation due to the permanent exposure to the marine environment, and constant monitoring of component conditions is required to ensure their reliability. This works presents an evaluation of Recurrent Neural Networks (RNNs) for a data-driven fault detection and diagnosis scheme for underwater thrusters with empirical data. The nominal behavior of the thruster was modeled using the measured control …
Quantum computing (QC) and deep learning techniques have attracted widespread attention in the recent years. This paper proposes QC-based deep learning methods for fault diagnosis that exploit their unique capabilities to overcome the computational challenges faced by conventional data-driven approaches performed on classical computers. Deep belief networks are integrated into the proposed fault diagnosis model and are used to extract features at different levels for normal and faulty process operations. The QC-based fault diagnosis model uses a quantum computing assisted generative training p…
Active Diagnosis via AUC Maximization: An Efficient Approach for Multiple Fault Identification in Large Scale, Noisy Networks
University of Michigan（密歇根大学）；University of Texas Medical Branch（德克萨斯大学医学部）；Institute for Translational Sciences（转化科学研究所）；Electrical Engineering and Computer Science（电气工程与计算机科学学院）
Data-driven fault diagnosis is complicated by unknown fault classes and limited training data from different fault realizations. In these situations, conventional multi-class classification approaches are not suitable for fault diagnosis. One solution is the use of anomaly classifiers that are trained using only nominal data. Anomaly classifiers can be used to detect when a fault occurs but give little information about its root cause. Hybrid fault diagnosis methods combining physically-based models and available training data have shown promising results to improve fault classification perfor…
Bangladesh University of Engineering and Technology（孟加拉国工程技术大学）
An intrinsic time-scale decomposition (ITD) based method for power transformer fault diagnosis is proposed. Dissolved gas analysis (DGA) parameters are ranked according to their skewness, and then ITD based features extraction is performed. An optimal set of PRC features are determined by an XGBoost classifier. For classification purpose, an XGBoost classifier is used to the optimal PRC features set. The proposed method's performance in classification is studied using publicly available DGA data of 376 power transformers and employing an XGBoost classifier. The Proposed method achieves more th…
