In this paper, a numerical study is conducted to investigate boiling of a cryogen on a solid surface as well as on a liquid surface. Both single mode and multi-mode boiling is reported for boiling on to a solid surface. In case of boiling on a liquid surface, liquid nitrogen is selected as the cryogen (boiling fluid) and water is chosen as the base fluid (heating fluid). Different flow instabilities and their underlying consequences during boiling of a cryogen are also discussed. For the boiling on a solid surface, in the single mode, bubble growth, its departure, and area weighted average heat flux are reported, where they increase linearly with increase in the wall superheat. Asymmetry in the bubble growth and departure of 2nd batch of the vapor bubbles have been observed due to local fluctuations and turbulence created just after the pinch off of the 1st batch of vapor bubbles in case of multi-mode boiling on the solid surface. Boiling of LN2 on a liquid surface is reported for a base fluid (Water) temperature of 300 K. Vapor film thickness decreases with time and the minimum film thickness just before rupture is 7.62 micrometer, dominance of thermocapillary over vapor thrust causes breaking of the vapor film at 0.0325s. The difference in evaporation rate and vapor generation, before and after vapor film collapse is significant.
We experimentally investigate the boiling behavior of impacting ethanol drops on a heated smooth sapphire substrate at pressures ranging from P = 0.13 bar to atmospheric pressure. We employ Frustrated Total Internal Reflection (FTIR) imaging to study the wetting dynamics of the contact between the drop and the substrate. The spreading drop can be in full contact (contact boiling), it can partially touch (transition boiling) or the drop can be fully levitated (Leidenfrost boiling). We show that the temperature of the boundary between contact and transition boiling shows at most a weak dependenc…
We consider the problem of boiling of the direct contact of two immiscible liquids. An intense vapour formation at such a direct contact is possible below the bulk boiling points of both components, meaning an effective decrease of the boiling temperature of the system. Although the phenomenon is known in science and widely employed in technology, the direct contact boiling process was thoroughly studied (both experimentally and theoretically) only for the case where one of liquids is becoming heated above its bulk boiling point. On the contrary, we address the case where both liquids remain b…
Droplets impacting on a superheated surface can either exhibit a contact boiling regime, in which they make direct contact with the surface and boil violently, or a film boiling regime, in which they remain separated from the surface by their own vapor. The transition from the contact to the film boiling regime depends not only on the temperature of the surface and kinetic energy of the droplet, but also on the size of the structures fabricated on the surface. Here we experimentally show that surfaces covered with carbon-nanofibers delay the transition to film boiling to much higher temperatur…
The Leidenfrost transition leads a boiling system to the boiling crisis, a state in which the liquid loses contact with the heated surface due to excessive vapor generation. Here, using experiments of liquid droplets boiling on a heated surface, we report a new phenomenon, termed oscillating boiling, at the Leidenfrost transition. We show that oscillating boiling results from the competition between two effects: separation of liquid from the heated surface due to localized boiling, and rewetting. We argue theoretically that the Leidenfrost transition can be predicted based on its link with the…
At impact of a liquid droplet on a smooth surface heated above the liquid's boiling point, the droplet either immediately boils when it contacts the surfaces (``contact boiling''), or without any surface contact forms a Leidenfrost vapor layer towards the hot surface and bounces back (``gentle film boiling''), or both forms the Leidenfrost layer and ejects tiny droplets upward (``spraying film boiling''). We experimentally determine conditions under which impact behaviors in each regime can be realized. We show that the dimensionless maximum spreading $γ$ of impacting droplets on the heated su…
For super-heated water on a substrate with hydrophobic patches immersed in a hydrophilic matrix, one can choose the temperature so that micro-bubbles will form, grow and merge on the hydrophobic patches and not on the hydrophilic matrix. Until covering a patch, making a pinned macro-bubble, a bubble has a contact angle $π-θ_2$, where $θ_2$ is the receding contact angle of water on the patch material. This pinned macro-bubble serves as the initial condition of a quasi-static growth process, à la Landau, leading to detachment through the formation of a neck, so long as depinning and dewetting of…
Manipulating surface topography is one of the most promising strategies for increasing the efficiency of numerous industrial processes involving droplet contact with superheated surfaces. In such scenarios, the droplets may immediately boil upon contact, splash and boil, or could levitate on their own vapor in the Leidenfrost state. In this work, we report the outcomes of water droplets coming in gentle contact with designed nano/micro-textured surfaces at a wide range of temperatures as observed using high-speed optical and X-ray imaging. We report a paradoxical increase in the Leidenfrost te…
Boiling crisis is a transition between nucleate and film boiling. In this communication we present a physical model of the boiling crisis based on the vapor recoil effect. Our numerical simulations of the thermally controlled bubble growth at high heat fluxes show how the bubble begins to spread over the heater thus forming a germ for the vapor film. The vapor recoil force not only causes the vapor spreading, it also creates a strong adhesion to the heater that prevents the bubble departure, thus favoring the further bubble spreading. Near the liquid-gas critical point, the bubble growth is ve…
Experiments were performed to study the effects of surface wettability on flow boiling of water at atmospheric pressure. The test channel is a single rectangular channel 0.5 mm high, 5 mm wide and 180 mm long. The mass flux was set at 100 kg/m2 s and the base heat flux varied from 30 to 80 kW/m2. Water enters the test channel under subcooled conditions. The samples are silicone oxide (SiOx), titanium (Ti), diamond-like carbon (DLC) and carbon-doped silicon oxide (SiOC) surfaces with static contact angles of 26°, 49°, 63° and 103°, respectively. The results show significant impacts of surface w…
Interaction between vapor bubbles during flow boiling heat transfer in microchannels
State Key Laboratory of Engines, Tianjin University(天津大学内燃机燃烧学国家重点实验室);National Industry-Education Platform of Energy Storage, Tianjin University(天津大学国家储能产教融合创新平台)
Joule heat generated by resistive elements of cryogenic micro- and nanodevices often originates boiling of the cooling cryogenic liquids (helium, nitrogen). The article proposes an experimental method to explore the dynamics of the formation and development of a single vapor bubble in cryogenic liquid by sensing the temperature change of a superconducting thin-film microbridge being in the resistive state with single phase-slip center or line. It serves both the source of heat for generating single bubbles and the surface temperature sensor due to its temperature-dependant excess current. The …
We report that liquids perform self-propelled motion when they are placed in contact with hot surfaces with asymmetric (ratchet-like) topology. The pumping effect is observed when the liquid is in the film-boiling regime, for many liquids and over a wide temperature range. We propose that liquid motion is driven by a viscous force exerted by vapor flow between the solid and the liquid.
For well-stirred multiphase fluid systems the mean interface area per unit volume, or "specific interface area" $S_V$, is a significant characteristic of the system state. In particular, it is important for the dynamics of systems of immiscible liquids experiencing interfacial boiling. We estimate the value of parameter $S_V$ as a function of the heat influx $\dot{Q}_V$ to the system or the average system overheat $\langleΘ\rangle$ above the interfacial boiling point. The derived results can be reformulated for the case of an endothermic chemical reaction between two liquid reagents with the g…
When boiling occurs in a liquid flow field, the phenomenon is known as forced-convection boiling. We numerically investigate such a boiling system on a cylinder in a flow at a saturated condition. To deal with the complicated liquid-vapor phase-change phenomenon, we develop a numerical scheme based on the pseudopotential lattice Boltzmann method (LBM). The collision stage is performed in the space of central moments (CMs) to enhance numerical stability for high Reynolds numbers. The adopted forcing scheme, consistent with the CMs-based LBM, leads to a concise yet robust algorithm. Furthermore,…
High-fidelity flow boiling simulations are conducted in a vertical minichannel with offset strip fins (OSF) using R113 as a working fluid. Finite-element code PHASTA coupled with level set method for interface capturing is employed to model multiple sequential bubble nucleation using transient three-dimensional approach. The code performance is validated against experiments for a single nucleation site in a vertical rectangular channel. To test the code performance, the studies for a bubble departing from the wall in a minichannel with OSF are carried out first. Due to low heat flux values app…
Boiling crisis is the rapid formation of the quasi-continuous vapor film between the heater and the liquid when the heat supply exceeds a critical value. We propose a mechanism for the boiling crisis that is based on the spreading of the dry spot under a vapor bubble. The spreading is initiated by the vapor recoil force, a force coming from the liquid evaporation into the bubble. Since the evaporation intensity increases sharply near the triple contact line, the influence of the vapor recoil can be described as a change of the apparent contact angle. Therefore, for the most usual case of compl…
Boiling is a very efficient way to transfer heat from a heater to the liquid carrier. We discuss the boiling crisis, a transition between two regimes of boiling: nucleate and film boiling. The boiling crisis results in a sharp decrease in the heat transfer rate, which can cause a major accident in industrial heat exchangers. In this communication, we present a physical model of the boiling crisis based on the vapor recoil effect. Under the action of the vapor recoil the gas bubbles begin to spread over the heater thus forming a germ for the vapor film. The vapor recoil force not only causes it…
We report on the collision-coalescence dynamics of drops in Leidenfrost state using liquids with different physicochemical properties. Drops of the same liquid deposited on a hot concave surface coalesce practically at contact, but when drops of different liquids collide, they can bounce several times before finally coalescing when the one that evaporates faster reaches a critical size, of the order of the capillary length. The bouncing dynamics is produced because the drops are not only in Leidenfrost state with the substrate, they also experience Leidenfrost effect between them at the moment…
Drops of water at room temperature were released in hot oil, which had a temperature higher than that of the boiling point of water. Initially, the drop temperature increases slowly mainly due to heat transfer diffusion; convective heat transfer is small because the motion takes place at a small Reynolds number. Once the drop reaches the bottom of the container, it sticks to the surface with a certain contact angle. Then, a part of the drop vaporizes: the nucleation point may appear at the wall, the interface or the bulk of the drop. The vapor expands inside the drop and deforms its interface.…
This study deals with a simple pure fluid whose temperature is slightly below its critical temperature and whose density is nearly critical, so that the gas and liquid phases coexist. Under equilibrium conditions, such a liquid completely wets the container wall and the gas phase is always separated from the solid by a wetting film. We report a striking change in the shape of the gas-liquid interface influenced by heating under weightlessness where the gas phase spreads over a hot solid surface showing an apparent contact angle larger than 90{\textdegree}. We show that the two-phase fluid is v…
When a liquid drop impacts on a heated substrate, it can remain deposited, or violently boil in contact, or lift off with or without ever touching the surface. The latter is known as the Leidenfrost effect. The duration and area of the liquid--substrate contact is highly relevant for the heat transfer, as well as other effects such as corrosion. However, most experimental studies rely on side view imaging to determine contact times, and those are often mixed with the time until the drop lifts off from the substrate. Here, we develop and validate a reliable method of contact time determination …
Wetting is fundamental to many technological applications that involve the motion of the fluid-fluid interface on a solid. While static wetting is well understood in the context of thermodynamic equilibrium, dynamic wetting is more complicated in that liquid interactions with a solid phase, possibly on molecular scales, can strongly influence the macroscopic scale dynamics. The problem with continuum models of wetting phenomena is then that they ought to be augmented with microscopic models to describe the molecular neighborhood of the moving contact line. In this review, widely used models fo…
We introduce a meshfree collocation framework to model the phase change from liquid to vapor at or above the boiling point. While typical vaporization or boiling simulations focus on the vaporization from the bulk of the fluid, here we include the possibility of vaporization from the free surface, when a moving fluid comes into contact with a superheated surface. We present a continuum, one-fluid approach in which the liquid and vapor phases are modeled with the same constitutive equations, with different material properties. The novelty here is a monolithic approach without explicit modeling …
We study non-isothermal diffusive transport of a weakly-soluble two-component substance in a liquid-saturated porous medium being in contact with the reservoir of this substance. Particular attention is given to the example case of infiltration of nitrogen and oxygen from the atmosphere under the annual temperature oscillation. The surface temperature of the porous medium half-space oscillates in time, which results in a decaying solubility wave propagating deep into the porous medium. In such a system, the zones of saturated solution and nondissolved phase coexist with the zones of undersatur…