Manipulating surface topography is one of the most promising strategies for increasing the efficiency of numerous industrial processes involving droplet contact with superheated surfaces. In such scenarios, the droplets may immediately boil upon contact, splash and boil, or could levitate on their own vapor in the Leidenfrost state. In this work, we report the outcomes of water droplets coming in gentle contact with designed nano/micro-textured surfaces at a wide range of temperatures as observed using high-speed optical and X-ray imaging. We report a paradoxical increase in the Leidenfrost temperature (TLFP) as the texture spacing is reduced below a critical value (~10 um). Although droplets on such textured solids appear to boil upon contact, our studies suggest that their behavior is dominated by hydrodynamic instabilities implying that the increase in TLFP may not necessarily lead to enhanced heat transfer. On such surfaces, the droplets display a new regime characterized by splashing accompanied by a vapor jet penetrating through the droplets before they transition to the Leidenfrost state. We provide a comprehensive map of boiling behavior of droplets over a wide range of texture spacings that may have significant implications towards applications such as electronics cooling, spray cooling, nuclear reactor safety and containment of fire calamities.
At impact of a liquid droplet on a smooth surface heated above the liquid's boiling point, the droplet either immediately boils when it contacts the surfaces (``contact boiling''), or without any surface contact forms a Leidenfrost vapor layer towards the hot surface and bounces back (``gentle film boiling''), or both forms the Leidenfrost layer and ejects tiny droplets upward (``spraying film boiling''). We experimentally determine conditions under which impact behaviors in each regime can be realized. We show that the dimensionless maximum spreading $γ$ of impacting droplets on the heated su…
The depressurization of the surrounding chamber or superheating of the injected liquid is responsible for the flashing of the sprays, which promotes micro-explosion of many bubbles near free-surface and thereby leading to primary atomization of sprays. In this work, we propose a mathematical model, and the Dirichlet hyperboloids are used to explain the micro-explosion process while the external flashing phenomenon is observed in superheated liquid jets. The developed mathematical model is implemented in the Lagrangian framework to study the spray structure, and the results of numerical simulat…
We report on the self-propulsion of boiling droplets which, despite their contact with viscous, immiscible oil films, attain high velocities comparable to those of levitating Leidenfrost droplets. Experiments and model reveal that droplet propulsion originates from a coupling between seemingly disparate short and long timescale phenomena due to microsecond fluctuations induced by boiling events at the droplet-oil interface. This interplay of phenomena leads to continuous asymmetric vapor release and momentum transfer for high droplet velocities.
In this paper, the droplet impact dynamic behavior of droplet on Janus-textured heated substrates is numerically investigate by using the thermal Lattice Boltzmann method. The effect of several factors like the wettability, the Jakob number and the Weber number on the droplet impact dynamic behavior on Janus-textured heated surface are studied in detail. The simulation results show three types of boiling states, i.e., contact boiling, transition boiling and film boiling. The droplets in contact boiling state directionally migrate toward the denser region, while the droplets move toward the spa…
This fluid dynamics video depicts the evaporation of sessile water droplets placed on heated superhydrophobic (SH) surfaces of varying cavity fraction, F_c, and surface temperature, T_s, above the saturation temperature, T_sat. Images were captured at 10,000 FPS and are played back at 30 FPS in this video. Teflon-coated silicon surfaces of F_c = 0, 0.5, 0.8, and 0.95 were used for these experiments. T_s ranging from 110°C to 210°C were studied. The video clips show how the boiling behavior of sessile droplets is altered with changes in surface microstructure. Quantitative results from heat tra…
Drops of water at room temperature were released in hot oil, which had a temperature higher than that of the boiling point of water. Initially, the drop temperature increases slowly mainly due to heat transfer diffusion; convective heat transfer is small because the motion takes place at a small Reynolds number. Once the drop reaches the bottom of the container, it sticks to the surface with a certain contact angle. Then, a part of the drop vaporizes: the nucleation point may appear at the wall, the interface or the bulk of the drop. The vapor expands inside the drop and deforms its interface.…
Calculations are presented to describe the dynamic of a growing bubble in a single and simple formulation for R(t). The calculations show clearly that the behavior of the growing bubble is exponentially increasing with the time constant τ showing a universal behavior as a function of the reduced superheat. Experimental data from other researchers are used to verify the description and are in good agreement with the results. The main motivation for this study was to find R(t)that is accurate and at the same time uncomplicated enough in solving the dynamic of the bubble growth to calculate the f…
The gasification of multicomponent fuel drops is relevant in various energy-related technologies. An interesting phenomenon associated with this process is the self-induced explosion of the drop, producing a multitude of smaller secondary droplets, which promotes overall fuel atomization and, consequently, improves the combustion efficiency and reduces emissions of liquid-fueled engines. Here, we study a unique explosive gasification process of a tricomponent droplet consisting of water, ethanol, and oil ("ouzo"), by high-speed monitoring of the entire gasification event taking place in the we…
Interaction between vapor bubbles during flow boiling heat transfer in microchannels
State Key Laboratory of Engines, Tianjin University（天津大学内燃机燃烧学国家重点实验室）；National Industry-Education Platform of Energy Storage, Tianjin University（天津大学国家储能产教融合创新平台）
Droplets impacting on a superheated surface can either exhibit a contact boiling regime, in which they make direct contact with the surface and boil violently, or a film boiling regime, in which they remain separated from the surface by their own vapor. The transition from the contact to the film boiling regime depends not only on the temperature of the surface and kinetic energy of the droplet, but also on the size of the structures fabricated on the surface. Here we experimentally show that surfaces covered with carbon-nanofibers delay the transition to film boiling to much higher temperatur…
The Leidenfrost effect-prolonged evaporation of droplets on a superheated surface-happens only when the surface temperature is above a certain transitional value. Here, we show that specially engineered droplets - liquid marbles - can exhibit similar effect at any superheated temperatures (up to 465 oC tested in our experiment) without a transition. Very possibly, this phenomenon is due to the fact that liquid marbles are droplets coated with microparticles and these microparticles help levitate the liquid core and maintain an insulation layer between the liquid and the superheated surface.
This study experimentally explores fluid breakup and Leidenfrost dynamics for droplets impacting a heated millimetric post. Using high-speed optical and infrared imaging, we investigate the droplet lifetime, breakup and boiling modes, as well as the cooling performance of different substrates. The post substrate leads to a shorter droplet lifetime and a 20°C higher Leidenfrost temperature compared to a flat substrate, attributed to mixed boiling modes along the height of the post and additional pinning. For temperatures below the Leidenfrost point, in the nucleate boiling regime, the post subs…
The Leidenfrost transition leads a boiling system to the boiling crisis, a state in which the liquid loses contact with the heated surface due to excessive vapor generation. Here, using experiments of liquid droplets boiling on a heated surface, we report a new phenomenon, termed oscillating boiling, at the Leidenfrost transition. We show that oscillating boiling results from the competition between two effects: separation of liquid from the heated surface due to localized boiling, and rewetting. We argue theoretically that the Leidenfrost transition can be predicted based on its link with the…
Electrofuels (e-fuels) produced from renewable electricity and carbon sources have gained significant attention in recent years as promising alternatives to fossil fuels for the transportation sector. However, the highly volatile e-fuels, such as short-chain oxymethylene ethers are prone to flash vaporization phenomena, which is associated with the formation and growth of vapor bubbles, followed by explosive bursting of the liquid jet. The simulation of a flash boiling spray of such highly volatile liquid fuels in the context of automotive or cryogenic engines is numerically challenging due to…
The levitation of a volatile droplet on a highly superheated surface is known as the Leidenfrost effect. Wetting state during transition from full wetting of a surface by a droplet at room temperature to Leidenfrost bouncing, i.e., zero-wetting at high superheating, is not fully understood. Here, visualizations of droplet thermal and wetting footprint in the Leidenfrost transition state are presented using two optical techniques: mid-infrared thermography and wetting sensitive total internal reflection imaging under carefully selected experimental conditions, impact Weber number < 10 and dropl…
The impact of droplets is a ubiquitous phenomenon, and reducing the residence time of the impact process is important for many potential applications. In this study of the impact dynamics on heated surfaces, we identify a mode of droplet bouncing (bouncing-with-spray mode) that can reduce the residence time significantly compared with the traditional retraction-bouncing mode. Comparing with other strategies to reduce the residence time, this approach induced by heat is simple and reliable. The reduction in the residence time is due to the burst of vapor bubbles in the liquid film, which result…
Boiling crisis is the rapid formation of the quasi-continuous vapor film between the heater and the liquid when the heat supply exceeds a critical value. We propose a mechanism for the boiling crisis that is based on the spreading of the dry spot under a vapor bubble. The spreading is initiated by the vapor recoil force, a force coming from the liquid evaporation into the bubble. Since the evaporation intensity increases sharply near the triple contact line, the influence of the vapor recoil can be described as a change of the apparent contact angle. Therefore, for the most usual case of compl…
Leidenfrost ratchets are structures with the ability of transporting liquid droplets when heated over the critical Leidenfrost temperature. Once this temperature is reached, the droplet levitates over the surface and moves in the direction marked by the slope of the ratchet at terminal velocities around 10 cm/s. Here we provide new experiments with micron-sized ratchets, which have been produced with picosecond pulse laser ablation. In the following work, we use a simple method to measure the thrust driving droplets of capillary size over the micro-ratchets. The mechanism responsible for the f…
In this article, a novel method of increasing the dynamic Leidenfrost temperature is proposed through the addition of both anionic (SDS) and cationic (CTAB) surfactants to water droplets. We focus on understanding the hydrodynamics and thermal aspects of droplet impact Leidenfrost behaviour of surfactant solutions, and aim to delay the onset of the Leidenfrost regime. The effects of Weber number (We), Ohnesorge number (Oh) and surfactant concentration on dynamic Leidenfrost temperature were experimentally studied in details, covering a wide gamut of governing parameters. At a fixed impact velo…
In real applications, drops always impact on solid walls with various inclinations. For the oblique impact of a Leidenfrost drop, which has a vapor layer under its bottom surface to prevent its direct contact with the superheated substrate, the drop can nearly frictionlessly slide along the substrate accompanied by the spreading and the retracting. To individually study these processes, we experimentally observe ethanol drops impact on superheated inclined substrates using high-speed imaging from two different views synchronously. We first study the dynamic Leidenfrost temperature, which mainl…
We experimentally investigate the effect of an electric field applied between a Leidenfrost droplet and the heated substrate on which it is levitating. We quantify the electro-Leidenfrost effect by imaging the interference fringes between the liquid-vapour and vapour-substrate interfaces. The increase of the voltage induces a decrease of the vapour layer thickness. Above a certain critical voltage the Leidenfrost effect is suppressed and the drop starts boiling. Our study characterizes this way to control and/or to avoid the Leidenfrost effect that is undesirable in many domains such as metall…
The Leidenfrost phenomenon entails the levitation of a liquid droplet over a superheated surface, cushioned by its vapor layer. For water, superhydrophobic surfaces are believed to suppress the Leidenfrost point ($\it{T}$$_{\rm L}$)-the temperature at which this phenomenon occurs. The vapor film obstructs boiling heat transfer in heat exchangers, thereby compromising energy efficiency and safety. Thus, it is desirable to realize superhydrophobicity without suppressing $\it{T}$$_{\rm L}$. Here we demonstrate that the $\it{T}$$_{\rm L}$ of water on microtextured superhydrophobic surfaces compris…
Leidenfrost droplets: The roles of ambient humidity and internal droplet circulation
University of Twente（特温特大学）；Max-Planck Center Twente for Complex Fluid Dynamics（马普中心特温特复杂流体力学）；J.M. Burgers Centre for Fluid Dynamics（J.M. 伯格斯流体力学中心）；University of Houston（休斯顿大学）；Johns Hopkins University（约翰斯·霍普金斯大学）；Max-Planck Institute for Dynamics and Self-Organization（马普动力学与自组织研究所）
Micro-explosion of emulsion droplets with nanoparticles at high temperature
State Key Laboratory of Engine, Tianjin University（天津大学 发动机国家重点实验室）；National Industry-Education Platform of Energy Storage, Tianjin University（天津大学 国家储能产教融合创新平台）
We introduce a meshfree collocation framework to model the phase change from liquid to vapor at or above the boiling point. While typical vaporization or boiling simulations focus on the vaporization from the bulk of the fluid, here we include the possibility of vaporization from the free surface, when a moving fluid comes into contact with a superheated surface. We present a continuum, one-fluid approach in which the liquid and vapor phases are modeled with the same constitutive equations, with different material properties. The novelty here is a monolithic approach without explicit modeling …
Droplets can be levitated by their own vapour when placed onto a superheated plate (the Leidenfrost effect). It is less known that the Leidenfrost effect can likewise be observed over a liquid pool (superheated with respect to the drop), which is the study case here. Emphasis is placed on an asymptotic analysis in the limit of small evaporation numbers, which proves to be a realistic one indeed for not so small drops. The global shapes are found to resemble "superhydrophobic drops" that follow from the equilibrium between capillarity and gravity. However, the morphology of the thin vapour laye…
The present article highlights the role of non-Newtonian (elastic) effects on the droplet impact phenomenology at temperatures considerably higher than the boiling point, especially at or above the Leidenfrost regime. The Leidenfrost point (LFP) was found to decrease with increase in the impact Weber number (based on velocity just before the impact) for fixed polymer (Polyacrylamide, PAAM) concentrations. Water droplets fragmented at very low Weber numbers (~22), whereas the polymer droplets resisted fragmentation at much higher Weber numbers (~155). We also varied the polymer concentration an…
Ice discs were released at the surface of a thermalized aluminium plate. The fusion of the ice creates a lubrication film between the ice disc and the plate. The disc becomes very mobile. The situation is isomorphe to the Leidenfrost effect reported for liquid droplet evaporating at the surface of a plate which temperature is over the boiling temperature of the liquid. For the ice discs, we observe that, while the ice discs were melting, they were rotating. The ice disc rotates starts rotating. The rotation speed increases with the temperature of the plate and with the load put on the ice disc…
