SiC particle-reinforced Al matrix composites exhibit high strength, high wear resistance, and excellent high-temperature performance, but can also have low plasticity and fracture toughness, which limits their use in structural applications. This study investigates the plasticity and failure of such a composite on multiple length scales, from strain localization through a complex microstructure to the debonding of individual microparticles from the matrix. Three microscale pillars containing microstructures with different complexities and sizes/volume fraction of SiC particles were used to study the effect of these features on deformation. For the matrix, nanoscale intermetallic precipitates within the Al grains contribute most to the strengthening effect, and the Al grain boundaries are shown to be effective obstacles for preventing strain localization by dominant shear bands and, therefore, catastrophic failure. When shear localization occurs, SiC particles can then debond from the matrix if the shear band and interface are aligned. To investigate whether the interface is a weak point during catastrophic failure, a number of SiC particles were separated from the matrix with direct debonding tests, which yield an interface strength that is much higher than the critical resolved shear stress for a pillar exhibiting both shear localization and interface debonding. Therefore, the matrix-particle interface is ruled out as a possible weak point, and instead shear localization is identified as the mechanism that can drive subsequent interface debonding.
In this paper, compressive loading effects on the plasticity of Al-Cu alloy varying the crystal orientation of Al and alloying element (Cu) percentage are investigated using molecular dynamics approach. The alloying percentage of Cu are varied up to 10% in <001>, <110> and <111> crystal loading direction of Al. Our results indicate that the alloy nanopillar has highest first yielding strength and strain along <110> and <001> direction, respectively. Further, the dislocation density and dislocation interaction are studied to explain the compressive stress strain behavior of the alloy nanopillar…
A constitutive model based on the combination of damage mechanics and plasticity is developed to analyse the failure of concrete structures. The aim is to obtain a model, which describes the important characteristics of the failure process of concrete subjected to multiaxial loading. This is achieved by combining an effective stress based plasticity model with a damage model based on plastic and elastic strain measures. The model response in tension, uni-, bi- and triaxial compression is compared to experimental results. The model describes well the increase in strength and displacement capaci…
This work integrates in-situ neutron diffraction and crystal plasticity finite element modeling to study the kinematic stability of retained austenite in high carbon bearing steels. The presence of a kinematically metastable retained austenite in bearing steels can significantly affect the macro-mechanical and micro-mechanical material response. Mechanical characterization of metastable austenite is a critical component in accurately capturing the micro-mechanical behavior under typical application loads. Traditional mechanical characterization techniques are unable to discretely quantify the …
High-energy synchrotron x-rays are used to track grain rotations and the micromechanical evolution of a hexagonal Ti-7Al microstructure as it is cyclically loaded below its macroscopic yield stress. The evolution of the grains through 200 cycles reveals a continual change in von Mises stress and orientation across the entire specimen indicating a slow accumulation of plasticity even though the sample was cycled below its macroscopic yield. Grain reorientation is consistent with the development of a tension texture despite the negligible magnitude of (macroscopic) plastic strain. It is observed…
Understanding deformation in polycrystalline metals is critical to use them in high-value high-risk applications. We present in-situ characterisation of plastic deformation of zirconium, a hexagonal closed packed (HCP), metal. Analysis of plastic deformation is performed using electron backscatter diffraction (EBSD) to reveal changes in lattice orientation. Through implementation of TrueEBSD, we can relate the lattice rotations back to the undeformed reference frame. This enables us to explore which slip systems are active and the degree of homogeneous (i.e. deformation with respect to the ext…
Detailed microstructure characterisation and in-situ micropillar compression were coupled with crystal plasticity-based finite element modelling (CP-FEM) to study the micro-mechanisms of plastic anisotropy in lamellar TiAl alloys. The consideration of microstructure in both simulation and in-situ experiments enables in-depth understanding of micro-mechanisms responsible for the highly anisotropic deformation response of TiAl on the intra-lamella and inter-lamella scales. This study focuses on two specific configurations of γ/α_2 lamellar microstructure with the γ/α_2 interfaces being aligned {…
In situ elucidation of mechanisms governing crack transition to plasticity arrest
National Physical Laboratory（英国国家物理实验室）；Department of Materials, Royal School of Mines, Imperial College London（帝国理工学院皇家矿业学院材料系）；Department of Mechanical Engineering, Imperial College London（帝国理工学院机械工程系）
Enabling plastic co-deformation of disparate phases in a laser rapid solidified Sr-modified Al-Si eutectic through partial-dislocation-mediated-plasticity in Si
Concrete subjected to combined compressive stresses and temperature loading exhibits compressive strains, which are considerably greater than for concrete subjected to compressive stresses alone. This phenomenon is called transient thermal creep or load induced thermal strain and is usually modeled by macroscopic phenomenological constitutive laws which have only limited predictive capabilities. In the present study a meso-scale modeling approach is proposed in which the macroscopically observed transient thermal creep results from the mismatch of thermal expansions of the meso-scale constitue…
There is a long-standing technological problem in which a stress dwell during cyclic loading at room temperature in Ti causes a significant fatigue life reduction. It is thought that localised time dependent plasticity in soft grains favourably oriented for easy plastic slip leads to load shedding and an increase in stress within a neighbouring hard grain poorly oriented for easy slip. Quantifying this time dependent plasticity process is key to understand the complex cold dwell fatigue problem. Knowing the effect of operating temperature and oxygen content on cold dwell fatigue will be benefi…
A metastable austenitic Fe-Cr-Ni steel was processed by selective laser melting with low power, resulting in nearly random crystallographic texture. In-situ tensile loading and neutron diffraction experiments were undertaken and the results indicate high ductility, despite the presence of porosity, and pronounced strain-induced martensitic transformation. A secondary hardening is observed in the mechanical data due to the martensite carrying significant load, upon its formation. The pronounced martensitic transformation is discussed with respect to the initial and the evolving deformation text…
It is well known that diamond does not deform plastically at room temperature and usually fails in catastrophic brittle fracture. Here we demonstrate room-temperature dislocation plasticity in sub-micrometer sized diamond pillars by in-situ mechanical testing in the transmission electron microscope. We document in unprecedented details of spatio-temporal features of the dislocations introduced by the confinement-free compression, including dislocation generation and propagation. Atom-resolved observations with tomographic reconstructions show unequivocally that mixed-type dislocations with Bur…
Investigating the difference in mechanical stability of retained austenite in bainitic and martensitic high-carbon bearing steels using in situ neutron diffraction and crystal plasticity modeling
The Timken Company（铁姆肯公司）；Chemical and Engineering Materials Division, Spallation Neutron Source, Oak Ridge National Laboratory（橡树岭国家实验室散裂中子源化学与材料工程部）
In situ straining experiments were performed in a TEM on an equimolar CoCrFeMnNi (Cantor) high entropy alloy at room and cryogenic temperature. Perfect and partial dislocation activity were recorded in both cases. Twinning directly follows the development of partial dislocation shearing that has various origins (perfect dislocation splitting, anchoring). It is shown that, although twinning is more frequently observed at liquid nitrogen temperature, its prevalence depends mainly on crystal orientation. As a result, twinning and perfect dislocation plasticity are likely to occur jointly in rando…
Here we analyze a three-dimensional distribution of crystallographic slip measured in-situ during the uniaxial deformation of hexagonal Ti-7Al. The slip field is reconstructed using a novel methodology that combines spatially resolved lattice orientation fields and grain-averaged stresses measured using high-energy X-ray diffraction microscopy (HEDM) with crystal plasticity. Analysis is performed to explore lattice orientation dependence, stress dependence, and connectivity (network relationships) of grains experiencing elevated amounts of slip. Elevated slip is found to be primarily associate…
University of California, Irvine（加州大学尔湾分校）；University of California, Santa Barbara（加州大学圣塔芭芭拉分校）；Los Alamos National Laboratory（洛斯阿拉莫斯国家实验室）；Sandia National Laboratories（桑迪亚国家实验室）；Johns Hopkins University（约翰斯·霍普金斯大学）
NOMATEN Centre of Excellence, National Centre of Nuclear Research（NOMATEN卓越中心，国家核研究中心）；Department of Applied Physics, Aalto University（阿尔托大学应用物理系）
Plastic yielding in solids strongly depends on various conditions, such as temperature and loading rate and indeed, sample-dependent knowledge of yield points in structural materials promotes reliability in mechanical behavior. Commonly, yielding is measured through controlled mechanical testing at small or large scales, in ways that either distinguish elastic (stress) from total deformation measurements, or by identifying plastic slip contributions. In this paper we argue that instead of separate elastic/plastic measurements, yielding can be unraveled through statistical analysis of total str…
Understanding the mechanism of martensitic transformation is of great importance in developing advanced high strength steels, especially TRansformation-Induced Plasticity (TRIP) steels. The TRIP effect leads to enhanced work-hardening rate, postponed onset of necking and excellent formability. In-situ transmission electron microscopy has been performed to systematically investigate the dynamic interactions between dislocations and alpha martensite at microscale. Local stress concentrations, e.g. from notches or dislocation pile-ups, render free edges and grain boundaries favorable nucleation s…
Digital image correlation of laser-ablated platinum nanoparticles on the surface of a polycrystalline metal (nickel-based superalloy Rene 88DT) was used to obtain the local strain behavior from an in situ scanning electron microscope tensile experiment at room temperature. By fusing this information with crystallographic orientations from EBSD, a subsequent analysis shows that the average maximum shear strain tends to increase with increasing Schmid factor. Additionally, the range of the extreme values for the maximum shear strain also increases closer to the grain boundary, signifying that gr…
A significant step in space exploration during the 21st century will be human settlement on Mars. Instead of transporting all the construction materials from Earth to the red planet with incredibly high cost, using Martian soil to construct a site on Mars is a superior choice. Knowing that Mars has long been considered a "sulfur-rich planet", a new construction material composed of simulated Martian soil and molten sulfur is developed. In addition to the raw material availability for producing sulfur concrete and a strength reaching similar or higher levels of conventional cementitious concret…
The present decade has witnessed numerous investigations focussed on the determination of the mechanical properties of Fly ash composites.These composites have attracted attention,especially in the form of reinforcements owing to their excellent tensile and compressive properties coupled with impact and hardness response.A number of techniques viz.in-situ deposition, hand-up lay and compo-casting techniques have been reported to fabricate these composites.However,in the context of these composites,a systematic structure-property correlation has not been established till date.The present review…
Unexpected Planar Dislocation Boundary Formation in FCC Metals Captured by Dark-Field X-ray Microscopy and Continuum Dislocation Dynamics
Technical University of Denmark（丹麦技术大学）；Purdue University（普渡大学）；European Synchrotron Radiation Facility (ESRF)（欧洲同步辐射装置）；Karlsruhe Institute of Technology (KIT)（卡尔斯鲁厄理工学院）
Severe plastic deformations, mechanochemistry, and microstructure evolution under high pressure: In Situ Experiments, Four-Scale Theory, New Phenomena, and Rules
This work reports the peculiar properties of a graphene film prepared by the chemical vapor deposition (CVD) of ethylene in high vacuum on a well oriented and carefully cleaned Pt(111) crystal surface maintained at high temperature. In-situ and ex-situ characterization techniques (low energy electron diffraction, high resolution electron energy loss spectroscopy, scanning electron microscopy and Raman micro-spectroscopy) used here indicate the prevalence of single layer regions and the presence of two different orientations of the graphene sheets with respect to the Pt(111) substrate. In most …
In-situ epitaxial growth of FeSe$_{0.5}$Te$_{0.5}$ thin films is demonstrated on a non-oxide substrate CaF$_2$. Structural analysis reveals that compressive stress is moderately added to 36-nm thick FeSe$_{0.5}$Te$_{0.5}$, which pushes up the critical temperature above 15 K, showing higher values than that of bulk crystals. Critical current density at $T$ = 4.5 K reaches 5.9 x 10$^4$ Acm$^{-2}$ at $μ_0H$ = 10 T, and 4.2 x 10$^4$ Acm$^{-2}$ at $μ_0H$ = 14 T. These results indicate that fluoride substrates have high potential for the growth of iron-based superconductors in comparison with popula…
