A long-standing goal of the Human-Robot Collaboration (HRC) in manufacturing systems is to increase the collaborative working efficiency. In line with the trend of Industry 4.0 to build up the smart manufacturing system, the Co-robot in the HRC system deserves better designing to be more self-organized and to find the superhuman proficiency by self-learning. Inspired by the impressive machine learning algorithms developed by Google Deep Mind like Alphago Zero, in this paper, the human-robot collaborative assembly working process is formatted into a chessboard and the selection of moves in the chessboard is used to analogize the decision making by both human and robot in the HRC assembly working process. To obtain the optimal policy of working sequence to maximize the working efficiency, the robot is trained with a self-play algorithm based on reinforcement learning, without guidance or domain knowledge beyond game rules. A neural network is also trained to predict the distribution of the priority of move selections and whether a working sequence is the one resulting in the maximum of the HRC efficiency. An adjustable desk assembly is used to demonstrate the proposed HRC assembly algorithm and its efficiency.
Objective: The status of human-robot collaboration for assembly applications is reviewed and key current challenges for the research community and practitioners are presented. Background: As the pandemic of COVID-19 started to surface the manufacturers went under pressure to address demand challenges. Social distancing measures made fewer people available to work. In such situations, robots were pointed at to support humans to address a shortage in supply. An important activity where humans are needed in a manufacturing value chain is assembly. HRC assembly systems are supposed to safeguard co…
Istituto Italiano di Tecnologia（意大利技术研究院）；Politecnico di Milano（米兰理工大学）
Human-robot collaborative assembly systems enhance the efficiency and productivity of the workplace but may increase the workers' cognitive demand. This paper proposes an online and quantitative framework to assess the cognitive workload induced by the interaction with a co-worker, either a human operator or an industrial collaborative robot with different control strategies. The approach monitors the operator's attention distribution and upper-body kinematics benefiting from the input images of a low-cost stereo camera and cutting-edge artificial intelligence algorithms (i.e. head pose estima…
A Vision Based Framework Integrating Attention and Action Cues for Interpretable Cognitive Workload Assessment in Human-Robot Collaborative Assembly
The Hong Kong University of Science and Technology (Guangzhou)（香港科技大学（广州））；College of Future Technology, The Hong Kong University of Science and Technology (Guangzhou)（香港科技大学（广州）未来技术学院）
Mastering Autonomous Assembly in Fusion Application with Learning-by-doing: a Peg-in-hole Study
Lappeenranta University of Technology（拉彭兰塔工业大学）；Institute of Plasma Physics Chinese Academy of Sciences（中国科学院等离子体物理研究所）；University of Science and Technology of China（中国科学技术大学）；Hefei Comprehensive National Science Center（合肥综合性国家科学中心）
University of Modena and Reggio Emilia（摩德纳-雷焦艾米利亚大学）
In collaborative robotic cells, a human operator and a robot share the workspace in order to execute a common job, consisting of a set of tasks. A proper allocation and scheduling of the tasks for the human and for the robot is crucial for achieving an efficient human-robot collaboration. In order to deal with the dynamic and unpredictable behavior of the human and for allowing the human and the robot to negotiate about the tasks to be executed, a two layers architecture for solving the task allocation and scheduling problem is proposed. The first layer optimally solves the task allocation pro…
Collaborative robots offer increased interaction capabilities at relatively low cost but in contrast to their industrial counterparts they inevitably lack precision. Moreover, in addition to the robots' own imperfect models, day-to-day operations entail various sources of errors that despite being small rapidly accumulate. This happens as tasks change and robots are re-programmed, often requiring time-consuming calibrations. These aspects strongly limit the application of collaborative robots in tasks demanding high precision (e.g. watch-making). We address this problem by relying on a dual-ar…
Johns Hopkins University（约翰斯·霍普金斯大学）；University of Wisconsin–Madison（威斯康星大学麦迪逊分校）
How can we enable novice users to create effective task plans for collaborative robots? Must there be a tradeoff between generalizability and ease of use? To answer these questions, we conducted a user study with the CoSTAR system, which integrates perception and reasoning into a Behavior Tree-based task plan editor. In our study, we ask novice users to perform simple pick-and-place assembly tasks under varying perception and planning capabilities. Our study shows that users found Behavior Trees to be an effective way of specifying task plans. Furthermore, users were also able to more quickly,…
OMRON SINIC X Corp.（欧姆龙 SINIC X 公司）；University of Southern Denmark（南丹麦大学）；Technical University Berlin（柏林工业大学）；University of Colorado Boulder（科罗拉多大学博尔德分校）；Robotic Materials Inc.（机器人材料公司）；Osaka University（大阪大学）；Kanazawa University（金泽大学）
The Industrial Assembly Challenge at the World Robot Summit was held in 2018 to showcase the state-of-the-art of autonomous manufacturing systems. The challenge included various tasks, such as bin picking, kitting, and assembly of standard industrial parts into 2D and 3D assemblies. Some of the tasks were only revealed at the competition itself, representing the challenge of "level 5" automation, i. e., programming and setting up an autonomous assembly system in less than one day. We conducted a survey among the teams that participated in the challenge and investigated aspects such as team com…
University of Illinois at Urbana-Champaign（伊利诺伊大学厄巴纳-香槟分校）；Carnegie Mellon University（卡内基梅隆大学）
Significant progress in robotics reveals new opportunities to advance manufacturing. Next-generation industrial automation will require both integration of distinct robotic technologies and their application to challenging industrial environments. This paper presents lessons from a collaborative assembly project between three academic research groups and an industry partner. The goal of the project is to develop a flexible, safe, and productive manufacturing cell for sub-centimeter precision assembly. Solving this problem in a high-mix, low-volume production line motivates multiple research th…
Industrial standards define safety requirements for Human-Robot Collaboration (HRC) in industrial manufacturing. The standards particularly require real-time monitoring and securing of the minimum protective distance between a robot and an operator. In this work, we propose a depth-sensor based model for workspace monitoring and an interactive Augmented Reality (AR) User Interface (UI) for safe HRC. The AR UI is implemented on two different hardware: a projector-mirror setup anda wearable AR gear (HoloLens). We experiment the workspace model and UIs for a realistic diesel motor assembly task. …
In this paper we propose FlexHRC+, a hierarchical human-robot cooperation architecture designed to provide collaborative robots with an extended degree of autonomy when supporting human operators in high-variability shop-floor tasks. The architecture encompasses three levels, namely for perception, representation, and action. Building up on previous work, here we focus on (i) an in-the-loop decision making process for the operations of collaborative robots coping with the variability of actions carried out by human operators, and (ii) the representation level, integrating a hierarchical AND/OR…
Efficient and robust task planning for a human-robot collaboration (HRC) system remains challenging. The human-aware task planner needs to assign jobs to both robots and human workers so that they can work collaboratively to achieve better time efficiency. However, the complexity of the tasks and the stochastic nature of the human collaborators bring challenges to such task planning. To reduce the complexity of the planning problem, we utilize the hierarchical task model, which explicitly captures the sequential and parallel relationships of the task. We model human movements with the sigma-lo…
TH Köln – University of Applied Sciences（科隆应用技术大学）；Cologne Cobots Lab（科隆协作机器人实验室）；Laboratory of Manufacturing Systems（制造系统实验室）；Institute of Telecommunications Technology（电信技术研究所）
Individualized manufacturing is becoming an important approach as a means to fulfill increasingly diverse and specific consumer requirements and expectations. While there are various solutions to the implementation of the manufacturing process, such as additive manufacturing, the subsequent automated assembly remains a challenging task. As an approach to this problem, we aim to teach a collaborative robot to successfully perform pick and place tasks by implementing reinforcement learning. For the assembly of an individualized product in a constantly changing manufacturing environment, the simu…
University of Coimbra（科英布拉大学）；Arts et Métiers（法国国立高等工程技术学院）
Human-robot collision avoidance is a key in collaborative robotics and in the framework of Industry 4.0. It plays an important role for achieving safety criteria while having humans and machines working side-by-side in unstructured and time-varying environment. This study introduces the subject of manipulator's on-line collision avoidance into a real industrial application implementing typical sensors and a commonly used collaborative industrial manipulator, KUKA iiwa. In the proposed methodology, the human co-worker and the robot are represented by geometric primitives (capsules). The minimum…
University of Bristol（布里斯托大学）；University of the West of England（西英格兰大学）
The software of robotic assistants needs to be verified, to ensure its safety and functional correctness. Testing in simulation allows a high degree of realism in the verification. However, generating tests that cover both interesting foreseen and unforeseen scenarios in human-robot interaction (HRI) tasks, while executing most of the code, remains a challenge. We propose the use of belief-desire-intention (BDI) agents in the test environment, to increase the level of realism and human-like stimulation of simulated robots. Artificial intelligence, such as agent theory, can be exploited for mor…
Osaka University（大阪大学）；University of California, Santa Cruz（加州大学圣克鲁兹分校）
This paper develops a robotic manipulation planner for human-robot collaborative assembly. Unlike previous methods which study an independent and fully AI-equipped autonomous system, this paper explores the subtask distribution between a robot and a human and studies a human-in-the-loop robotic system for collaborative assembly. The system distributes the subtasks of an assembly to robots and humans by exploiting their advantages and avoiding their disadvantages. The robot in the system will work on pick-and-place tasks and provide workpieces to humans. The human collaborator will work on fine…
Centre for Mechanical Engineering, Materials and Processes (CEMMPRE)（机械工程、材料与工艺中心（CEMMPRE））；University of Coimbra（科英布拉大学）
Collaborative robots are increasingly present in industry to support human activities. However, to make the human-robot collaborative process more effective, there are several challenges to be addressed. Collaborative robotic systems need to be aware of the human activities to (1) anticipate collaborative/assistive actions, (2) learn by demonstration, and (3) activate safety procedures in shared workspace. This study proposes an action classification system to recognize primitive assembly tasks from human motion events data captured by a Dynamic and Active-pixel Vision Sensor (DAVIS). Several …
Achieving human-like motion in robots has been a fundamental goal in many areas of robotics research. Inverse kinematic (IK) solvers have been explored as a solution to provide kinematic structures with anthropomorphic movements. In particular, numeric solvers based on geometry, such as FABRIK, have shown potential for producing human-like motion at a low computational cost. Nevertheless, these methods have shown limitations when solving for robot kinematic constraints. This work proposes a framework inspired by FABRIK for human pose imitation in real-time. The goal is to mitigate the problems…
Mitsubishi Electric Research Laboratories（三菱电机研究实验室）
Robots have been steadily increasing their presence in our daily lives, where they can work along with humans to provide assistance in various tasks on industry floors, in offices, and in homes. Automated assembly is one of the key applications of robots, and the next generation assembly systems could become much more efficient by creating collaborative human-robot systems. However, although collaborative robots have been around for decades, their application in truly collaborative systems has been limited. This is because a truly collaborative human-robot system needs to adjust its operation …
Istituto Italiano di Tecnologia（意大利技术研究院）；University of Genoa（热那亚大学）；Politecnico di Milano（米兰理工大学）
By incorporating ergonomics principles into the task allocation processes, human-robot collaboration (HRC) frameworks can favour the prevention of work-related musculoskeletal disorders (WMSDs). In this context, existing offline methodologies do not account for the variability of human actions and states; therefore, planning and dynamically assigning roles in human-robot teams remains an unaddressed challenge.This study aims to create an ergonomic role allocation framework that optimises the HRC, taking into account task features and human state measurements. The presented framework consists o…
Space Center of Skolkovo Institute of Science and Technology (Skoltech)（斯科尔科沃科学技术研究院空间中心）；Center for Design, Manufacturing and Materials（设计、制造与材料中心）
Modern industry still relies on manual manufacturing operations and safe human-robot interaction is of great interest nowadays. Speed and Separation Monitoring (SSM) allows close and efficient collaborative scenarios by maintaining a protective separation distance during robot operation. The paper focuses on a novel approach to strengthen the SSM safety requirements by introducing haptic feedback to a robotic cell worker. Tactile stimuli provide early warning of dangerous movements and proximity to the robot, based on the human reaction time and instantaneous velocities of robot and operator. …
University of Genoa（热那亚大学）；Istituto Italiano di Tecnologia（意大利理工学院）
The presence and coexistence of human operators and collaborative robots in shop-floor environments raises the need for assigning tasks to either operators or robots, or both. Depending on task characteristics, operator capabilities and the involved robot functionalities, it is of the utmost importance to design strategies allowing for the concurrent and/or sequential allocation of tasks related to object manipulation and assembly. In this paper, we extend the \textsc{FlexHRC} framework presented in \cite{darvish2018flexible} to allow a human operator to interact with multiple, heterogeneous r…
Collaborative human activities are grounded in social and moral norms, which humans consciously and subconsciously use to guide and constrain their decision-making and behavior, thereby strengthening their interactions and preventing emotional and physical harm. This type of norm-based processing is also critical for robots in many human-robot interaction scenarios (e.g., when helping elderly and disabled persons in assisted living facilities, or assisting humans in assembly tasks in factories or even the space station). In this position paper, we will briefly describe how several components i…
Towards No-Code Programming of Cobots: Experiments with Code Synthesis by Large Code Models for Conversational Programming
Computational Linguistics, Department of Linguistics, University of Potsdam, Germany（波恩大学语言学系计算语言学部门）；German Research Center for Artificial Intelligence (DFKI), Berlin, Germany（德国人工智能研究中心（DFKI））
Johns Hopkins University（约翰斯·霍普金斯大学）；University of Wisconsin–Madison（威斯康星大学麦迪逊分校）
How can we enable users to create effective, perception-driven task plans for collaborative robots? We conducted a 35-person user study with the Behavior Tree-based CoSTAR system to determine which strategies for end user creation of generalizable robot task plans are most usable and effective. CoSTAR allows domain experts to author complex, perceptually grounded task plans for collaborative robots. As a part of CoSTAR's wide range of capabilities, it allows users to specify SmartMoves: abstract goals such as "pick up component A from the right side of the table." Users were asked to perform p…
