Sensor signals acquired in the industrial process contain rich information which can be analyzed to facilitate effective monitoring of the process, early detection of system anomalies, quick diagnosis of fault root causes, and intelligent system design and control. In many mechatronic systems, multiple signals are acquired by different sensor channels (i.e. multi-channel data) which can be represented by high-order arrays (tensorial data). The multi-channel data has a high-dimensional and complex cross-correlation structure. It is crucial to develop a method that considers the interrelationships between different sensor channels. This paper proposes a new process monitoring approach based on uncorrelated multilinear discriminant analysis that can effectively model the multi-channel data to achieve a superior monitoring and fault diagnosis performance compared to other competing methods. The proposed method is applied directly to the high-dimensional tensorial data. Features are extracted and combined with multivariate control charts to monitor multi-channel data. The effectiveness of the proposed method in quick detection of process changes is demonstrated with both the simulation and a real-world case study.
A hybrid approach based on multirate signal processing and sensory data fusion is proposed for the condition monitoring and identification of fault signal signatures used in the Flight ECS (Engine Control System) unit. Though motor current signature analysis (MCSA) is widely used for fault detection now-a-days, the proposed hybrid method qualifies as one of the most powerful online/offline techniques for diagnosing the process faults. Existing approaches have some drawbacks that can degrade the performance and accuracy of a process-diagnosis system. In particular, it is very difficult to detec…
This paper presents a novel feature fusion-based deep learning model (called CASU2Net) for fault detection in offshore wind turbines. The proposed CASU2Net model benefits of a two-step early fusion to enrich features in the final stage. Moreover, since previous studies did not consider uncertainty while model developing and also predictions, we take advantage of Monte Carlo dropout (MC dropout) to enhance the certainty of the results. To design fault detection model, we use five sensors and a sliding window to exploit the inherent temporal information contained in the raw time-series data obta…
An enhanced statistical feature fusion approach using an improved distance evaluation algorithm and weighted K-nearest neighbor for bearing fault diagnosis
In the Engineering discipline, predictive maintenance techniques play an essential role in improving system safety and reliability of industrial machines. Due to the adoption of crucial and emerging detection techniques and big data analytics tools, data fusion approaches are gaining popularity. This article thoroughly reviews the recent progress of data fusion techniques in predictive maintenance, focusing on their applications in machinery fault diagnosis. In this review, the primary objective is to classify existing literature and to report the latest research and directions to help researc…
Institute of Oceanographic Instrumentation, Qilu University of Technology (Shandong Academy of Sciences)（齐鲁工业大学（山东省科学院）海洋仪器仪表研究所）；Northeast Electric Power University（东北电力大学）；Changchun Institute of Technology（长春工程学院）；China Merchants Bank（招商银行）
Three-phase PWM voltage-source rectifier (VSR) systems have been widely used in various energy conversion systems, where current sensors are the key component for state monitoring and system control. The current sensor faults may bring hidden danger or damage to the whole system; therefore, this paper proposed a random forest (RF) and current fault texture feature-based method for current sensor fault diagnosis in three-phase PWM VSR systems. First, the three-phase alternating currents (ACs) of the three-phase PWM VSR are collected to extract the current fault texture features, and no addition…
Distributed estimation in the context of sensor networks is considered, where distributed agents are given a set of sensor measurements, and are tasked with estimating a target variable. A subset of sensors are assumed to be faulty. The objective is to minimize i) the mean square estimation error at each node (accuracy objective), and ii) the mean square distance between the estimates at each pair of nodes (consensus objective). It is shown that there is an inherent tradeoff between the former and latter objectives. Assuming a general stochastic model, the sensor fusion algorithm optimizing th…
The problem of detecting and identifying sensor faults is critical for efficient, safe, regulatory-compliant and sustainable operations of modern systems. Their increasing complexity brings new challenges for the Sensor Fault Detection and Isolation (SFD-SFI) tasks. One of the key enablers for any SFD-SFI methods employed in modern complex sensor systems, is the so-called analytical redundancy, which is nothing but building an analytical model of the sensors observations (either derived from first principles or identified from historical data in a data-driven fashion). In a nutshell, SFD amoun…
In this paper PCA and D-PCA techniques are applied for the design of a Data Driven diagnostic Fault Isolation (FI) and Fault Estimation (FE) scheme for 18 primary sensors of a semi-autonomous aircraft. Specifically, Contributions-based, and Reconstruction-based Contributions approaches have been considered. To improve FI performance an inference mechanism derived from evidence-based decision making theory has been proposed. A detailed FI and FE study is presented for the True Airspeed sensor based on experimental data. Evidence Based Filtering (EBF) showed to be very effective particularly in …
Semi-supervised Approach to Soft Sensor Modeling for Fault Detection in Industrial Systems with Multiple Operation Modes
Artificial Intelligence Research Center（人工智能研究中心）；Knowledge Information Processing Laboratory（知识信息处理实验室）；Fujitsu Laboratories Ltd.（Fujitsu实验室有限公司）；Japan（日本）
Sensor data analysis plays a key role in health assessment of critical equipment. Such data are multivariate and exhibit nonlinear relationships. This paper describes how one can exploit nonlinear dimension reduction techniques, such as the t-distributed stochastic neighbor embedding (t-SNE) and kernel principal component analysis (KPCA) for fault detection. We show that using anomaly detection with low dimensional representations provides better interpretability and is conducive to edge processing in IoT applications.
Trustworthy environment perception is the fundamental basis for the safe deployment of automated agents such as self-driving vehicles or intelligent robots. The problem remains that such trust is notoriously difficult to guarantee in the presence of systematic faults, e.g. non-traceable errors caused by machine learning functions. One way to tackle this issue without making rather specific assumptions about the perception process is plausibility checking. Similar to the reasoning of human intuition, the final outcome of a complex black-box procedure is verified against given expectations of an…
Faculty of Engineering and Architectural Science, Ryerson University（瑞尔森大学工程与建筑科学学院）
Building performance has been shown to degrade significantly after commissioning, resulting in increased energy consumption and associated greenhouse gas emissions. Continuous Commissioning using existing sensor networks and IoT devices has the potential to minimize this waste by continually identifying system degradation and re-tuning control strategies to adapt to real building performance. Due to its significant contribution to greenhouse gas emissions, the performance of gas boiler systems for building heating is critical. A review of boiler performance studies has been used to develop a s…
Institute of Technical Education and Research（技术教育与研究学院）；Siksha ’O’ Anusandhan (Deemed to be University)（希克沙奥阿努桑丹大学（被视为大学））
Data gathered from multiple sensors can be effectively fused for accurate monitoring of many engineering applications. In the last few years, one of the most sought after applications for multi sensor fusion has been fault diagnosis. Dempster-Shafer Theory of Evidence along with Dempsters Combination Rule is a very popular method for multi sensor fusion which can be successfully applied to fault diagnosis. But if the information obtained from the different sensors shows high conflict, the classical Dempsters Combination Rule may produce counter-intuitive result. To overcome this shortcoming, t…
Early fault detection (EFD) of rotating machines is important to decrease the maintenance cost and improve the mechanical system stability. One of the key points of EFD is developing a generic model to extract robust and discriminative features from different equipment for early fault detection. Most existing EFD methods focus on learning fault representation by one type of feature. However, a combination of multiple features can capture a more comprehensive representation of system state. In this paper, we propose an EFD method based on multiple feature fusion with stacking architecture (M2FS…
In-flight sensor fault diagnosis and recursive combination of residual signals via the Dempster-Shafer (DS) theory have been considered in this study. In particular, a novel evidence-based combination rule of residual errors as a function of a reliability measure derived from streaming data is proposed for the purpose of online robust sensors fault diagnosis. The proposed information fusion mechanism is divided into three steps. In the first step, the classic DS probability mass combination rule is applied; then, the difference between the previous posterior mass and the current prior mass ass…
This paper studies the source (event) localization problem in decentralized wireless sensor networks (WSNs) under the fault model without knowing the sensor parameters. Event localizations have many applications such as localizing intruders, Wifi hotspots and users, and faults in power systems. Previous studies assume the true knowledge (or good estimates) of sensor parameters (e.g., fault model probability or Region of Influence (ROI) of the source) for source localization. However, we propose two methods to estimate the source location in this paper under the fault model: hitting set approac…
Wireless sensor networks consist of sensor nodes that are physically distributed over different locations. Spatial filtering procedures exploit the spatial correlation across these sensor signals to fuse them into a filtered signal satisfying some optimality condition. However, gathering the raw sensor data in a fusion center to solve the problem in a centralized way would lead to high energy and communication costs. The distributed adaptive signal fusion (DASF) framework has been proposed as a generic method to solve these signal fusion problems in a distributed fashion, which reduces the com…
Brno University of Technology（布尔诺理工大学）；CEITEC（中欧技术研究所）
In this paper, we present our software sensor fusion framework for self-driving cars and other autonomous robots. We have designed our framework as a universal and scalable platform for building up a robust 3D model of the agent's surrounding environment by fusing a wide range of various sensors into the data model that we can use as a basement for the decision making and planning algorithms. Our software currently covers the data fusion of the RGB and thermal cameras, 3D LiDARs, 3D IMU, and a GNSS positioning. The framework covers a complete pipeline from data loading, filtering, preprocessin…
Fusion is a common tool for the analysis and utilization of available datasets and so an essential part of data mining and machine learning processes. However, a clear definition of the type of fusion is not always provided due to inconsistent literature. In the following, the process of fusion is defined depending on the fusion components and the abstraction level on which the fusion occurs. The focus in the first part of the paper at hand is on the clear definition of the terminology and the development of an appropriate ontology of the fusion components and the fusion level. In the second p…
Sleep apnea is a common respiratory disorder characterized by breathing pauses during the night. Consequences of untreated sleep apnea can be severe. Still, many people remain undiagnosed due to shortages of hospital beds and trained sleep technicians. To assist in the diagnosis process, automated detection methods are being developed. Recent works have demonstrated that deep learning models can extract useful information from raw respiratory data and that such models can be used as a robust sleep apnea detector. However, trained sleep technicians take into account multiple sensor signals when…
