We study the average separation between an elastic solid and a hard solid with a nominal flat but randomly rough surface, as a function of the squeezing pressure. We present experimental results for a silicon rubber (PDMS) block with a flat surface squeezed against an asphalt road surface. The theory shows that an effective repulse pressure act between the surfaces of the form p proportional to exp(-u/u0), where u is the average separation between the surfaces and u0 a constant of order the root-mean-square roughness, in good agreement with the experimental results.
We study the distribution of interfacial separations P(u) at the contact region between two elastic solids with randomly rough surfaces. An analytical expression is derived for P(u) using Persson's theory of contact mechanics, and is compared to numerical solutions obtained using (a) a half-space method based on the Boussinesq equation, (b) a Green's function molecular dynamics technique and (c) smart-block classical molecular dynamics. Overall, we find good agreement between all the different approaches.
In this supplementary materials section, we provide (i) additional information on the numerical simulations of the main work, (ii) the derivation of all prefactors in the analytical theory, and (iii) unpublished experiments of the contact stiffness of a polymer pressed against a rough substrate.
Adhesion between two bodies is a key parameter in wear processes. At the macroscale, strong adhesive bonds are known to lead to high wear rates, as observed in clean metal-on-metal contact. Reducing the strength of the interfacial adhesion is then desirable, and techniques such as lubrication and surface passivation are employed to this end. Still, little is known about the influence of adhesion on the microscopic processes of wear. In particular, the effects of interfacial adhesion on the wear particle size and on the surface roughness evolution are not clear, and are therefore addressed here…
The total elastic stiffness of two contacting bodies with a microscopically rough interface has an interfacial contribution K that is entirely attributable to surface roughness. A quantitative understanding of K is important because it can dominate the total mechanical response and because it is proportional to the interfacial contributions to electrical and thermal conductivity in continuum theory. Numerical simulations of the dependence of K on the applied squeezing pressure p are presented for nominally flat elastic solids with a range of surface roughnesses. Over a wide range of p, K rises…
The effective solid liquid interfacial tension (SL IFT) between pure liquids and rough solid surfaces is studied through coarse grained simulations. Using the dissipative particle dynamics method, we design solid liquid interfaces, confining a pure liquid between two explicit solid surfaces with different roughness degrees. The roughness of the solid phase was characterized by Wenzel roughness factor and the effective SL IFT (γ_sl^') is reported as a function of it also. Two solid liquid systems differentiated from each other by their solid liquid repulsion strength are studied to measure the …
I discuss fluid flow at the interface between solids with anisotropic roughness. I show that for randomly rough surfaces with anisotropic roughness, the contact area percolate at the same relative contact area as for isotropic roughness, and that the Bruggeman effective medium theory and the critical junction theory give nearly the same results for the fluid flow conductivity. This shows that, in most cases, the surface roughness observed at high magnification is irrelevant for fluid flow problems such as the leakage of static seals, and fluid squeeze-out.
The adhesive contact between elastic solids with randomly rough, self affine fractal surfaces is studied by molecular dynamics (MD) simulations. The interfacial binding energy obtained from the simulations of nominally flat and curved surfaces is compared with the predictions of the contact mechanics theory by Persson. Theoretical and simulation results agree rather well, and most of the differences observed can be attributed to finite size effects and to the long-range nature of the interaction between the atoms in the block and the substrate in the MD model, as compared to the analytical the…
The logarithmic relation between interfacial separation and squeezing pressure between randomly rough surfaces, has been predicted by both theory and experiment. However, the experimental slope between interfacial separation and logarithmic squeezing pressure, is slightly bigger than that predicted by theory. Here we present a detailed explanation on the slope difference between theory and experiment.
I show how flexoelectricity result in a fluctuating surface electric potential when elastic solids with random roughness are squeezed into contact. The flexoelectric potential may induce surface charge distributions and hence contribute to triboelectricity. Using the developed theory I analyze the Kelvin Force Microscopy data of Baytekin et al for the electric potential above a polydimethylsiloxane (PDMS) surface after it was peeled away from another PDMS surface
We present exact numerical results for the friction force and the contact area for a viscoelastic solid (rubber) in sliding contact with hard, randomly rough substrates. The rough surfaces are self-affine fractal with roughness over several decades in length scales. We calculate the contribution to the friction from the pulsating deformations induced by the substrate asperities. We also calculate how the area of real contact, $A(v,p) $, depends on the sliding speed $v$ and on the nominal contact pressure $p$, and we show how the contact area for any sliding speed can be obtained from a univers…
In this paper we investigate the loading and unloading behavior of soft solids in adhesive contact with randomly rough profiles. The roughness is assumed to be described by a self-affine fractal on a limited range of wave-vectors. A spectral method is exploited to generate such randomly rough surfaces. The results are statistically averaged, and the calculated contact area and applied load are shown as a function of the penetration, for loading and unloading conditions. We found that the combination of adhesion forces and roughness leads to a hysteresis loading-unloading loop. This shows that …
When two elastic solids with randomly rough surfaces are brought in contact, a very inhomogeneous stress distribution sigma(x) will occur at the interface. Here I study the elastic energy and the correlation function <sigma(q)sigma(-q)>, where sigma(q) is the Fourier transform of sigma(x) and where <...> stands for ensemble average. I relate <sigma(q})sigma(-q)> to the elastic energy stored at the interface, and I show that for self affine fractal surfaces, quite generally <sigma(q)sigma(-q)> \sim q^{-(1+H)}, where H is the Hurst exponent of the self-affine fractal surface.
In this work, we numerically study the elastic contact between isotropic and anisotropic, rigid, randomly rough surfaces and linearly elastic counterfaces as well as the subsequent Reynolds flow through the gap between the two contacting solids. We find the percolation threshold to depend on the fluid-flow direction when the Peklenik number indicates anisotropy unless the system size clearly exceeds the roll-off wave length parallel to the easy flow direction. A critical contact area near 0.415 is confirmed. Heuristically corrected effective-medium treatments satisfactorily provide Reynolds fl…
The wetting properties of solid substrates with customary (i.e., macroscopic) random roughness are considered as a function of the microscopic contact angle of the wetting liquid and its partial pressure in the surrounding gas phase. Analytic expressions are derived which allow for any given lateral correlation function and height distribution of the roughness to calculate the wetting phase diagram, the adsorption isotherms, and to locate the percolation transition in the adsorbed liquid film. Most features turn out to depend only on a few key parameters of the roughness, which can be clearly …
I study the contact between a rigid solid with a randomly rough surface and an elastic block with a flat surface. I derive a relation between the (average) interfacial separation $u$ and the applied normal squeezing pressure $p$. I show that for non-adhesive inte raction and small applied pressure, p is proportional to exp (-u/u_0), in good agreement with recent experimental observation.
I study fluid flow at the interface between elastic solids with randomly rough surfaces. I use the contact mechanics model of Persson to take into account the elastic interaction between the solid walls and the Bruggeman effective medium theory to account for the influence of the disorder on the fluid flow. I calculate the flow tensor which determines the pressure flow factor and, e.g., the leak-rate of static seals. I show how the perturbation treatment of Tripp can be extended to arbitrary order in the ratio between the root-mean-square roughness amplitude and the average interfacial surface…
We generalize the Persson contact mechanics and rubber friction theory to the case where both surfaces have surface roughness. The solids can be rigid, elastic or viscoelastic, and can be homogeneous or layered. We calculate the contact area, the viscoelastic contribution to the friction force, and the average interfacial separation as a function of the sliding speed and the nominal contact pressure. We illustrate the theory with numerical results for a rubber block sliding on a road surface. We find that with increasing sliding speed, the influence of the roughness on the rubber block decreas…
We investigate the effects of image charges, interfacial charge discreteness, and surface roughness on spherical electric double layers in electrolyte solutions with divalent counter-ions in the setting of the primitive model. By using Monte Carlo simulations and the image charge method, the zeta potential profile and the integrated charge distribution function are computed for varying surface charge strengths and salt concentrations. Systematic comparisons were carried out between three distinct models for interfacial charges: 1) SURF1 with uniform surface charges, 2) SURF2 with discrete poin…
The viscous dissipation between rigid, randomly rough indenters and linearly elastic counter bodies sliding past them is investigated using Green's function molecular dynamics. The study encompasses a variety of models differing in the height spectra properties of the rigid indenter, in the viscoelasticity of the elastomer, and in their interaction. All systems reveal the expected damping linear in sliding velocity $v$ at small $v$ and a pronounced maximum at intermediate $v$. Persson's theory of rubber friction, which is adopted to the studied model systems, reflects all observed trends. Howe…
We study the heat transfer between elastic solids with randomly rough surfaces. We include both the heat transfer from the area of real contact, and the heat transfer between the surfaces in the noncontact regions. We apply a recently developed contact mechanics theory, which accounts for the hierarchical nature of the contact between solids with roughness on many different length scales. For elastic contact, at the highest (atomic) resolution the area of real contact typically consists of atomic (nanometer) sized regions, and we discuss the implications of this for the heat transfer. For soli…
We derive a very simple and effective stickiness criterion for solids having random roughness using a new asymptotic theory, which we validate with that of Persson and Scaraggi and independent numerical experiments. Previous claims that stickiness may depend on small scale quantities such as rms slopes and/or curvatures, obtained by making oversimplified assumptions on the contact area geometry, are largely incorrect, as the truncation of the PSD spectrum of roughness at short wavelengths is irrelevant. We find stickiness is destroyed typically at roughness amplitudes up to three orders of mag…
I study how the contact area and the work of adhesion, between two elastic solids with randomly rough surfaces, depend on the relative humidity. The surfaces are assumed to be hydrophilic, and capillary bridges form at the interface between the solids. For elastically hard solids with relative smooth surfaces, the area of real contact and therefore also the sliding friction, are maximal when there is just enough liquid to fill out the interfacial space between the solids, which typically occurs for $d_{\rm K} \approx 3 h_{\rm rms}$, where $d_{\rm K}$ is the height of the capillary bridge and $…
We study the adhesive contact between elastic solids with randomly rough, self affine fractal surfaces. We present molecular dynamics (MD) simulation results for the interfacial stress distribution and the wall-wall separation. We compare the MD results for the relative contact area and the average interfacial separation, with the prediction of the contact mechanics theory of Persson. We find good agreement between theory and the simulation results. We apply the theory to the system studied by Benz et al. involving polymer in contact with polymer, but in this case the adhesion gives only a sma…
We report on measurements of the local friction law at a multi-contact interface formed between a smooth rubber and statistically rough glass lenses, under steady state friction. Using contact imaging, surface displacements are measured, and inverted to extract both distributions of frictional shear stress and contact pressure with a spatial resolution of about 10~$μ$m. For a glass surface whose topography is self-affine with a Gaussian height asperity distribution, the local frictional shear stress is found to vary strongly sub-linearly with the local contact pressure over the whole investiga…
We report a molecular dynamics study of the contact between a rigid solid with a randomly rough surface and an elastic block with a flat surface. We study the contact area and the interfacial separation from small contact (low load) to full contact (high load). For small load the contact area varies linearly with the load and the interfacial separation depends logarithmically on the load. For high load the contact area approaches to the nominal contact area (i.e., complete contact), and the interfacial separation approaches to zero. The present results may be very important for soft solids, e.…
We present a molecular dynamics study of the contact between a rigid solid with a randomly rough surface and an elastic block with a flat surface. The numerical calculations mainly focus on the contact area and the interfacial separation from small contact (low load) to full contact (high load). For small load the contact area varies linearly with the load and the interfacial separation depends logarithmically on the load. For high load the contact area approaches the nominal contact area (i.e., complete contact), and the interfacial separation approaches zero. The numerical results have been …
When two solids are squeezed together they will in general not make atomic contact everywhere within the nominal (or apparent) contact area. This fact has huge practical implications and must be considered in many technological applications. In this paper I briefly review basic theories of contact mechanics. I consider in detail a recently developed contact mechanics theory. I derive boundary conditions for the stress probability distribution function for elastic, elastoplastic and adhesive contact between solids and present numerical results illustrating some aspects of the theory. I analyze …
We study the interfacial phenomenology of a fluid in contact with a microstructured substrate within the mean-field approximation. The sculpted substrate is a one-dimensional array of infinitely long grooves of sinusoidal section of periodicity length L and amplitude A. The system is modelled using the Landau-Ginzburg functional, with fluid-substrate couplings which correspond to either first-order or critical wetting for a flat substrate. We investigate the effect of the roughness of the substrate in the interfacial phenomenology, paying special attention to filling and wetting phenomena, and…
We study experimentally and theoretically the equilibrium adhesive contact between a smooth glass lens and a rough rubber surface textured with spherical microasperities with controlled height and spatial distributions. Measurements of the real contact area $A$ versus load $P$ are performed under compression by imaging the light transmitted at the microcontacts. $A(P)$ is found to be non-linear and to strongly depend on the standard deviation of the asperity height distribution. Experimental results are discussed in the light of a discrete version of Fuller and Tabor's (FT) original model (\te…
Field-theoretical approach to estimate mean gap and gap distribution in randomly rough surface contact mechanics
Yangzhou University（扬州大学）；Institute of Mechanics, Chinese Academy of Sciences（中国科学院力学研究所）；University of Chinese Academy of Sciences（中国科学院大学）；Hefei University of Technology（合肥工业大学）
Flash temperature in sliding contacts: comparing theory with experiments
Peter Grünberg Institute (PGI-1), Forschungszentrum Jülich（于利希研究中心）；State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences（中国科学院兰州化学物理研究所固体润滑国家重点实验室）；MultiscaleConsulting（多尺度咨询公司）
We study the time dependency of the (average) interfacial separation between an elastic solid with a flat surface and a rigid solid with a randomly rough surface, squeezed together in a fluid. We use an analytical theory describing the fluid flow factors, based on the Persson contact mechanics theory and the Bruggeman effective medium theory, to calculate the removal of the fluid from the contacting interface of the two solids. In order to test this approach, we have performed simple squeeze-out experiments. The experimental results are compared to the theory predictions.
We systematically check explicit and implicit assumptions of Persson's contact mechanics theory. It casts the evolution of the pressure distribution ${\rm Pr}(p)$ with increasing resolution of surface roughness as a diffusive process, in which resolution plays the role of time. The tested key assumptions of the theory are: (a) the diffusion coefficient is independent of pressure $p$, (b) the diffusion process is drift-free at any value of $p$, (c) the point $p=0$ acts as an absorbing barrier, i.e., once a point falls out of contact, it never reenters again, (d) the Fourier component of the ela…
Interfacial hydrodynamic slippage of water depends on both on surface chemistry and roughness. This study tries to connect the effect of chemical property and the physical structure of the surface on the interfacial slippage of water. By performing molecular dynamics simulations (MDS) of Couette flow of water molecules over a reduced Lennard-Jones (LJ) surface, the velocity profile is obtained and extrapolated to get the slip lengths. The slip lengths are measured for various surface-fluid interactions. These interactions are varied by changing the wettability of the surface (characterized by …
The description of elastic, nonadhesive contacts between solids with self-affine surface roughness seems to necessitate knowledge of a large number of parameters. However, few parameters suffice to determine many important interfacial properties as we show by combining dimensional analysis with numerical simulations. This insight is used to deduce the pressure dependence of the relative contact area and the mean interfacial separation $Δ\bar{u}$ and to present the results in a compact form. Given a proper unit choice for pressure $p$, i.e., effective modulus $E^*$ times the root-mean-square gr…
We study the fluid squeeze-out from the interface between an elastic solid with a flat surface and a rigid solid with a randomly rough surface. As an application we discuss fluid squeeze-out between a tire tread block and a road surface. Some implications for the leakage of seals are discussed, and experimental data are presented to test the theory.
The effect of rough walls on the phase behaviour of a confined liquid crystal (LC) fluid is studied using constant pressure Monte Carlo simulations. The LC is modelled as a fluid of soft ellipsoidal molecules and the rough walls are represented as a hard wall with a number of molecules randomly embedded in them. It is found that the isotropic-nematic (IN) transition is shifted to higher pressures for rougher walls.
The separation of solids in adhesive contact, or the fracture of solid bodies, often results in the emission of high energy photons, e.g., visible light and X-rays. This is believed to be related to charge separation. We propose that the emission of high energy photons involves surface roughness and surface diffusion of ions or electrons, resulting in the concentration of charge at the tips of high asperities, and to electric field enhancement, which facilitate the discharging process which result in the high energy photons. If the surface diffusion is too fast, or the separation of the solid …
Nematic liquid crystals at rough and fluctuating interfaces are analyzed within the Frank elastic theory and the Landau-de Gennes theory. We study specifically interfaces that locally favor planar anchoring. In the first part we reconsider the phenomenon of Berreman anchoring on fixed rough surfaces, and derive new simple expressions for the corresponding azimuthal anchoring energy. Surprisingly, we find that for strongly aligning surfaces, it depends only on the geometrical surface anisotropy and the bulk elastic constants, and not on the precise values of the chemical surface parameters. In …
We report on normal contact and friction measurements of model multicontact interfaces formed between smooth surfaces and substrates textured with a statistical distribution of spherical micro-asperities. Contacts are either formed between a rigid textured lens and a smooth rubber, or a flat textured rubber and a smooth rigid lens. Measurements of the real area of contact $A$ versus normal load $P$ are performed by imaging the light transmitted at the microcontacts. For both interfaces, $A(P)$ is found to be sub-linear with a power law behavior. Comparison to two multi-asperity contact models,…
A liquid drop moves on a solid surface if it is subjected to a gradient of wettability or temperature. However, the pinning defects on the surface manifested in terms of a wetting hysteresis, or first-order nonlinear friction, limit the motion in the sense that a critical size has to be exceeded for a drop to move. The effect of hysteresis can, however, be mitigated by an external vibration that can be either structured or stochastic, thereby creating a directed motion of the drop. Many of the well-known features of rectification, amplification, and switching that are generic to electronics ca…
We present a numerical model for the prediction of the rough contact mechanics of a viscoelastic block, with graded rheology, in steady sliding contact with a randomly rough rigid surface. In particular, we derive the effective surface response of a stepwise or continuously-graded block in the Fourier domain, which is then embedded in a Fourier-based residuals molecular dynamic formulation of the contact mechanics. Finally we discuss on the role of small-scale wavelengths on rubber friction and contact area, and we demonstrate that the rough contact mechanics exhibits effective interface prope…
Heterogeneous ice growth exhibits a maximum in freezing rate arising from the competition between kinetics and the thermodynamic driving force between the solid and liquid states. Here, we use molecular dynamics simulations to elucidate the atomistic details of this competition, focusing on water properties in the interfacial region along the secondary prismatic direction. The crystal growth velocity is maximized when the efficiency of converting interfacial water molecules to ice, collectively known as the attachment kinetics, is greatest. We find water molecules that contact the intermediate…
On the flash temperature in sliding rubber contacts
Peter Grünberg Institute (PGI-1), Forschungszentrum Jülich（于利希研究中心）；Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences（中国科学院兰州化学物理研究所）；MultiscaleConsulting（多尺度咨询公司）
We introduce an accurate and efficient method for characterizing surface wetting and interfacial properties, such as the contact angle made by a liquid droplet on a solid surface, and the vapor-liquid surface tension of a fluid. The method makes use of molecular simulations in conjunction with the indirect umbrella sampling technique to systematically wet the surface and estimate the corresponding free energy. To illustrate the method, we study the wetting of a family of Lennard-Jones surfaces by water. We estimate contact angles for surfaces with a wide range of attractions for water by using…
We develop a methodology for the calculation of surface free energies based on the probability distribution of a wandering interface. Using a simple extension of the NpT sampling, we allow the interface area to randomly probe the available space and evaluate the surface free energy from histogram analysis and the corresponding average. The method is suitable for studying systems with either continuous or discontinuous potentials, as it does not require explicit evaluation of the virial. The proposed algorithm is compared with known results for the surface tension of Lennard--Jones and Square W…
The free energetics of water density fluctuations near a surface, and the rare low-density fluctuations in particular, serve as reliable indicators of surface hydrophobicity; the easier it is to displace the interfacial waters, the more hydrophobic the underlying surface. However, characterizing the free energetics of such rare fluctuations requires computationally expensive, non-Boltzmann sampling methods like umbrella sampling. This inherent computational expense associated with umbrella sampling makes it challenging to investigate the role of polarizability or electronic structure effects i…
We report results of investigations of a high-speed drainage of thin aqueous films squeezed between randomly nanorough surfaces. A significant decrease in hydrodynamic resistance force as compared with predicted by Taylor's equation is observed. However, this reduction in force does not represents the slippage. The measured force is exactly the same as that between equivalent smooth surfaces obeying no-slip boundary conditions, but located at the intermediate position between peaks and valleys of asperities. The shift in hydrodynamic thickness is shown to be independent on the separation and/o…
We report results of lattice Boltzmann simulations of a high-speed drainage of liquid films squeezed between a smooth sphere and a randomly rough plane. A significant decrease in the hydrodynamic resistance force as compared with that predicted for two smooth surfaces is observed. However, this force reduction does not represent slippage. The computed force is exactly the same as that between equivalent smooth surfaces obeying no-slip boundary conditions, but located at an intermediate position between peaks and valleys of asperities. The shift in hydrodynamic thickness is shown to depend on t…
We study the frictional behavior of both elastic and viscoelastic thin coatings bonded to a seemingly rigid substrate and sliding against a rough profile in the presence of Coulomb friction at the interface. The aim is to explore the effect of the coupling between the normal and tangential displacement fields arising from the finiteness of the material thickness and to quantify the contribution this can have on energy losses. We found that, due to normal-tangential coupling, asymmetric contacts and consequently additional friction are observed even for purely elastic layers, indeed associated …
We present a newly developed approach for the calculation of interfacial stiffness and contact area evolution between two rough bodies exhibiting self affine surface structures. Using spline assisted discretization to define localised contact normals and surface curvatures we interpret the mechanics of simulated non-adhesive elastic surface-profiles subjected to normal loading by examining discrete contact points as projected Hertzian spheres. The analysis of rough-to-rough contact mechanics for surface profiles exhibiting fractal structures, with fractal dimensions in the regime 1 2, reveals …
