Design of a 3 Axis Parallel Machine Tool for High Speed Machining: The Orthoglide
Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）；Ecole Centrale de Nantes（南特中央理工学院）；Ecole des Mines de Nantes（南特矿业学院）；Université de Nantes（南特大学）
Félix Majou, Philippe Wenger, Damien Chablat
发表信息：
4ème Conférence Internationale sur la Conception et la fabrication Intégrées en Mécanique (2002) 1-10
The Orthoglide project aims at designing a new 3-axis machine tool for High Speed Machining. Basis kinematics is a 3 degree-of-freedom translational parallel mechanism. This basis was submitted to isotropic and manipulability constraints that allowed the optmization of its kinematic architecture and legs architecture. Thus, several leg morphologies are convenient for the chosen mechanism. We explain the process that led us to the choice we made for the Orthoglide. A static study is presented to show how singular configurations of the legs can cause stiffness problems.
Institut de Recherche en Communications et Cybernétique de Nantes (IRCCyN)（南特通信与控制研究所（IRCCyN））
The orthoglide is a 3-DOF parallel mechanism designed at IRCCyN for machining applications. It features three fixed parallel linear joints which are mounted orthogonally and a mobile platform which moves in the Cartesian x-y-z space with fixed orientation. The orthoglide has been designed as function of a prescribed Cartesian workspace with prescribed kinetostatic performances. The interesting features of the orthoglide are a regular Cartesian workspace shape, uniform performances in all directions and good compactness. A small-scale prototype of the orthoglide under development is presented a…
Institut de Recherche en Communications et Cybernétique de Nantes (IRCCyN)（南特通信与控制研究所（IRCCyN））
This paper addresses the architecture optimization of a 3-DOF translational parallel mechanism designed for machining applications. The design optimization is conducted on the basis of a prescribed Cartesian workspace with prescribed kinetostatic performances. The resulting machine, the Orthoglide, features three fixed parallel linear joints which are mounted orthogonally and a mobile platform which moves in the Cartesian x-y-z space with fixed orientation. The interesting features of the Orthoglide are a regular Cartesian workspace shape, uniform performances in all directions and good compac…
Institut de Recherche en Communication et Cybernétique de Nantes（南特通信与控制研究所）
This paper describes a new parallel kinematic architecture for machining applications: the orthoglide. This machine features three fixed parallel linear joints which are mounted orthogonally and a mobile platform which moves in the Cartesian x-y-z space with fixed orientation. The main interest of the orthoglide is that it takes benefit from the advantages of the popular PPP serial machines (regular Cartesian workspace shape and uniform performances) as well as from the parallel kinematic arrangement of the links (less inertia and better dynamic performances), which makes the orthoglide well s…
Institut de Recherche en Communication et Cybernétique de Nantes（南特通信与控制研究所）
This paper describes a new parallel kinematic architecture for machining applications, namely, the orthoglide. This machine features three fixed parallel linear joints which are mounted orthogonally and a mobile platform which moves in the Cartesian x-y-z space with fixed orientation. The main interest of the orthoglide is that it takes benefit from the advantages of the popular PPP serial machines (regular Cartesian workspace shape and uniform performances) as well as from the parallel kinematic arrangement of the links (less inertia and better dynamic performances), which makes the orthoglid…
This paper addresses the workspace analysis of the orthoglide, a 3-DOF parallel mechanism designed for machining applications. This machine features three fixed parallel linear joints which are mounted orthogonally and a mobile platform which moves in the Cartesian x-y-z space with fixed orientation. The workspace analysis is conducted on the bases of prescribed kinetostatic performances. The interesting features of the orthoglide are a regular Cartesian workspace shape, uniform performances in all directions and good compactness. Interval analysis based methods for computing the dextrous work…
Institut de Recherches en Communications et Cybernétique de Nantes（南特通信与控制研究所）；École Centrale de Nantes（南特中央理工学院）；École des Mines de Nantes（南特矿业学院）；Université de Nantes（南特大学）；Université Laval（拉瓦尔大学）
This paper presents a parametric stiffness analysis of the Orthoglide, a 3-DOF translational Parallel Kinematic Machine. First, a compliant modeling of the Orthoglide is conducted based on an existing method. Then stiffness matrix is symbolically computed. This allows one to easily study the influence of the geometric design parameters on the matrix elements. Critical links are displayed. Cutting forces are then modeled so that static displacements of the Orthoglide tool during slot milling are symbolically computed. Influence of the geometric design parameters on the static displacements is c…
Belarusian State University of Informatics and Radioelectronics（白俄罗斯信息与无线电电子大学）；Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）；CNRS（法国国家科学研究中心）
The Orthoglide is a Delta-type PKM dedicated to 3-axis rapid machining applications that was originally developed at IRCCyN in 2000-2001 to meet the advantages of both serial 3-axis machines (regular workspace and homogeneous performances) and parallel kinematic architectures (good dynamic performances and stiffness). This machine has three fixed parallel linear joints that are mounted orthogonally. The geometric parameters of the Orthoglide were defined as function of the size of a prescribed cubic Cartesian workspace that is free of singularities and internal collision. The interesting featu…
Institut de Recherche en Communication et Cybernétique de Nantes（南特通信与控制研究所）
This paper deals with the kinematic and dynamic analyses of the Orthoglide 5-axis, a five-degree-of-freedom manipulator. It is derived from two manipulators: i) the Orthoglide 3-axis; a three dof translational manipulator and ii) the Agile eye; a parallel spherical wrist. First, the kinematic and dynamic models of the Orthoglide 5-axis are developed. The geometric and inertial parameters of the manipulator are determined by means of a CAD software. Then, the required motors performances are evaluated for some test trajectories. Finally, the motors are selected in the catalogue from the previou…
Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）
This paper deals with the optimal path placement for a manipulator based on energy consumption. It proposes a methodology to determine the optimal location of a given test path within the workspace of a manipulator with minimal electric energy used by the actuators while taking into account the geometric, kinematic and dynamic constraints. The proposed methodology is applied to the Orthoglide~3-axis, a three-degree-of-freedom translational parallel kinematic machine (PKM), as an illustrative example.
Belarusian State University of Informatics and Radioelectronics（白俄罗斯信息与无线电电子大学）；Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）
The paper addresses kinematic and geometrical aspects of the Orthoglide, a three-DOF parallel mechanism. This machine consists of three fixed linear joints, which are mounted orthogonally, three identical legs and a mobile platform, which moves in the Cartesian x-y-z space with fixed orientation. New solutions to solve inverse/direct kinematics are proposed and we perform a detailed workspace and singularity analysis, taking into account specific joint limit constraints.
Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制论研究所）
The subject of this paper is about the kinematic analysis and the trajectory planning of the Orthoglide 5-axis. The Orthoglide 5-axis a five degrees of freedom parallel kinematic machine developed at IRCCyN and is made up of a hybrid architecture, namely, a three degrees of freedom translational parallel manip-ulator mounted in series with a two degrees of freedom parallel spherical wrist. The simpler the kinematic modeling of the Or-thoglide 5-axis, the higher the maximum frequency of its control loop. Indeed, the control loop of a parallel kinematic machine should be computed with a high fre…
Belarusian State University of Informatics and Radioelectronics（白俄罗斯信息与无线电电子大学）；Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）；CNRS（法国国家科学研究中心）；École Centrale de Nantes（南特中央理工学院）；Université de Nantes（南特大学）；École des Mines de Nantes（南特矿业学院）
The paper addresses the geometric synthesis of Orthoglide-type mechanism, a family of 3-DOF parallel manipulators for rapid machining applications, which combine advantages of both serial mechanisms and parallel kinematic architectures. These manipulators possess quasi-isotropic kinematic performances and are made up of three actuated fixed prismatic joints, which are mutually orthogonal and connected to a mobile platform via three parallelogram chains. The platform moves in the Cartesian space with fixed orientation, similar to conventional XYZ-machine. Three strategies have been proposed to …
Ecole des Mines de Nantes（南特高等矿业学院）；Institut de Recherches en Communications et Cybernétique de Nantes（南特通信与控制研究所）
The paper proposes an integrated approach to the design optimization of parallel manipulators, which is based on the concept of the workspace grid and utilizes the goal-attainment formulation for the global optimization. To combine the non-homogenous design specification, the developed optimization technique transforms all constraints and objectives into similar performance indices related to the maximum size of the prescribed shape workspace. This transformation is based on the dedicated dynamic programming procedures that satisfy computational requirements of modern CAD. Efficiency of the de…
Institut de Recherche en Communication et Cybernétique de Nantes（南特通信与控制研究所）
This paper deals with the kinematics and dynamics of a two degree of freedom spherical manipulator, the wrist of Orthoglide 5-axis. The latter is a parallel kinematics machine composed of two manipulators: i) the Orthoglide 3-axis; a three-dof translational parallel manipulator that belongs to the family of Delta robots, and ii) the Agile eye; a two-dof parallel spherical wrist. The geometric and inertial parameters used in the model are determined by means of a CAD software. The performance of the spherical wrist is emphasized by means of several test trajectories. The effects of machining an…
The subject of this paper is the optimal design of a parallel mechanism intended for three-axis machining applications. Parallel mechanisms are interesting alternative designs in this context but most of them are designed for three- or six-axis machining applications. In the last case, the position and the orientation of the tool are coupled and the shape of the workspace is complex. The aim of this paper is to use a simple parallel mechanism with two-degree-of-freedom (dof) for translational motions and to add one leg to have one-dof rotational motion. The kinematics and singular configuratio…
Institut de Recherche en Communications et Cybernetique de Nantes（南特通信与控制论研究所）；Ecole des Mines de Nantes（南特国立高等矿业学校）；University of Agder（阿格德大学）
The paper is devoted to the compliance errors compensation for parallel manipulators under external loading. Proposed approach is based on the non-linear stiffness modeling and reduces to a proper adjusting of a target trajectory. In contrast to previous works, in addition to compliance errors caused by machining forces, the problem of assembling errors caused by inaccuracy in the kinematic chains is considered. The advantages and practical significance of the proposed approach are illustrated by examples that deal with groove milling with Orthoglide manipulator.
University Politehnica of Bucharest（布加勒斯特理工大学）；University Bordeaux 1（波尔多第一大学）
The six axis robots are widely used in automotive industry for their good repeatability (as defined in the ISO92983) (painting, welding, mastic deposition, handling etc.). In the aerospace industry, robot starts to be used for complex applications such as drilling, riveting, fiber placement, NDT, etc. Given the positioning performance of serial robots, precision applications require usually external measurement device with complexes calibration procedure in order to reach the precision needed. New applications in the machining field of composite material (aerospace, naval, or wind turbine for …
Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制论研究所）；McGill University（麦吉尔大学）
The design of a novel prismatic drive is reported in this paper. This transmission is based on Slide-O-Cam, a cam mechanism with multiple rollers mounted on a common translating follower. The design of Slide-O-Cam was reported elsewhere. This drive thus provides pure-rolling motion, thereby reducing the friction of rack-and-pinions and linear drives. Such properties can be used to design new transmissions for parallel-kinematics machines. In this paper, this transmission is optimized to replace ball-screws in Orthoglide, a three-DOF parallel robot optimized for machining applications.
Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）；CNRS（法国国家科学研究中心）；McGill University（麦吉尔大学）
The design of a novel prismatic drive is reported in this paper. This transmission is based on Slide-o-Cam, a cam mechanism with multiple rollers mounted on a common translating follower. The design of Slide-o-Cam was reported elsewhere. This drive thus provides pure-rolling motion, thereby reducing the friction of rack-and-pinions and linear drives. Such properties can be used to design new transmissions for parallel-kinematics machines. In this paper, this transmission is intended to replace the ball-screws in Orthoglide, a three-dof parallel robot intended for machining applications.
Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）；CNRS（法国国家科学研究中心）；Ecole Centrale de Nantes（南特中央理工学院）；Université de Nantes（南特大学）；Ecole des Mines de Nantes（南特矿业学院）
The subject of this paper is the design of a new concept of modular parallel mechanisms for three, four or five-axis machining applications. Most parallel mechanisms are designed for three- or six-axis machining applications. In the last case, the position and the orientation of the tool are coupled and the shape of the workspace is complex. The aim of this paper is to use a simple parallel mechanism with two-degree-of-freedom (dof) for translation motions and to add one or two legs to add one or two-dofs for rotation motions. The kinematics and singular configurations are studied for each mec…
Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）；Université Laval（拉瓦尔大学）；CNRS（法国国家科学研究中心）；École Centrale de Nantes（南特中央理工学院）；Université de Nantes（南特大学）；École des Mines de Nantes（南特矿业学院）
Parallel kinematic mechanisms are interesting alternative designs for machining applications. Three 2-DOF parallel mechanism architectures dedicated to machining applications are studied in this paper. The three mechanisms have two constant length struts gliding along fixed linear actuated joints with different relative orientation. The comparative study is conducted on the basis of a same prescribed Cartesian workspace for the three mechanisms. The common desired workspace properties are a rectangular shape and given kinetostatic performances. The machine size of each resulting design is used…
Today's High-Speed Machining (HSM) machine tool combines productivity and part quality. The difficulty inherent in HSM operations lies in understanding the impact of machine tool behaviour on machining time and part quality. Analysis of some of the relevant ISO standards (230-1998, 10791-1998) and a complementary protocol for better understanding HSM technology are presented in the first part of this paper. These ISO standards are devoted to the procedures implemented in order to study the behavior of machine tool. As these procedures do not integrate HSM technology, the need for HSM machine t…
Institut de Recherche en Cybernétique de Nantes（南特控制论研究所）；Centre for Intelligent Machines, McGill University（麦吉尔大学智能机器中心）
The aim of this paper is the isotropic design of a hybrid morphology dedicated to 3-axis machining applications. It is necessary to ensure the feasibility of continuous, singularity-free trajectories, as well as a good manipulability in position and velocity. We want to propose an alternative design to conventional serial machine-tools. We compare a serial PPP machine-tool (three prismatic orthogonal axes) with a hybrid architecture which we optimize only the first two axes. The critrerion used for the optimization is the conditioning of the Jacobian matrices. The optimum, namely isotropy, can…
Institut de Recherche en Communications et Cybernétique de Nantes（南特通信与控制研究所）；CNRS（法国国家科学研究中心）；École Centrale de Nantes（南特中央理工学院）；Université de Nantes（南特大学）；École des Mines de Nantes（南特矿业学院）
Most industrial machine tools have a serial kinematic architecture, which means that each axis has to carry the following one, including its actuators and joints. High Speed Machining highlights some drawbacks of such architectures: heavy moving parts require from the machine structure high stiffness to limit bending problems that lower the machine accuracy, and limit the dynamic performances of the feed axes. That is why PKMs attract more and more researchers and companies, because they are claimed to offer several advantages over their serial counterparts, like high structural rigidity and h…
