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一种用于自动化设备选型与统一最优控制的端到端可微瞬态蒸汽压缩框架

An end-to-end differentiable transient vapor-compression framework for automated machine sizing and unified optimal control

Sam Yang

arXiv 2608.19552首次发表:更新:

AI 中文总结

该研究提出基于JAX的端到端可微有限体积蒸汽压缩框架,统一设备选型、动态仿真与最优控制,经实验验证精度良好,为相关自动化与协同设计提供开源基础。

AI 中文摘要

热能电气化进程的加速要求蒸汽压缩热泵能够实现动态的、响应电网的运行。然而,设备工程目前仍在静态额定点选型、刚性多相瞬态仿真以及基于梯度的最优控制这几个环节相互割裂。为此,我们提出一种端到端可微的有限体积蒸汽压缩框架,该框架基于JAX原生实现,可根据给定的热负荷直接完成设备选型自动化,并在单一编译残差形式$\bar{y}={f}(t,{y},{u})$下将动态仿真与预测控制统一起来。\n热力学计算通过由亥姆霍兹状态方程预闪蒸得到的双线性$(p,h)$流形绕过了运行时的求根步骤,从而支持解析的前向模式自动微分。通过将$(\partialρ/\partial p)_h$和$(\partialρ/\partial h)_p$这两个偏导数纳入动态压力微分方程,多相盘管的质量守恒得到了严格保证。选型器利用相同的多变压缩机特性曲线,通过四点循环综合和ε-NTU匹配,直接反算出压缩机排量、电子膨胀阀面积和换热器管数。\n关键的是,编译后的物理内核在L稳定的TR-BDF2刚性积分器和隐式欧拉模型预测控制(MPC)之间对称共享,从根本上消除了被控对象与控制器之间的代理模型失配问题。该框架在无需参数拟合的情况下,经开放获取的实验基准验证:在16次小型分体式空调运行工况中,制冷量预测的平均绝对百分比误差(MAPE)为7.37%;在公用事业级硬件在环(Hardware-in-the-Loop)测试序列中,运行时段制冷误差被控制在1.19%–1.62%范围内。本工作为自动化设备综合、动态电网调度以及基于梯度的硬件-控制协同设计提供了一个开源的可微分基础。

英文摘要

Accelerating the electrification of thermal energy requires vapor-compression heat pumps capable of dynamic, grid-responsive operation. However, equipment engineering remains fragmented across static rating-point selection, stiff multi-phase transient simulation, and gradient-based optimal control. Here, we present an end-to-end differentiable, finite-volume vapor-compression framework implemented natively in JAX that automates machine sizing directly from stated thermal duties and unifies dynamic simulation with predictive control under a single compiled residual $\dot{y}={f}(t,{y},{u})$. Thermodynamic evaluations bypass runtime root-finding via bilinear $(p,h)$ manifolds pre-flashed from Helmholtz equations of state, enabling analytical forward-mode automatic differentiation. Mass conservation across multi-phase coils is strictly preserved by incorporating both $(\partialρ/\partial p)_h$ and $(\partialρ/\partial h)_p$ partial derivatives into the dynamic pressure differential equation. The sizer directly inverts compressor displacement, electronic expansion valve area, and heat-exchanger tube counts via four-point cycle synthesis and $\varepsilon$-NTU matching using the identical polytropic compressor map. Crucially, the compiled physics kernel is shared symmetrically between $L$-stable TR-BDF2 stiff integration and implicit-Euler Model Predictive Control (MPC), eliminating plant-controller surrogate mismatch. Validated against open-access experimental benchmarks without parameter fitting, the framework predicts cooling capacity with $7.37\%$ MAPE across 16 mini-split operational runs and bounds on-period cooling error within $1.19\%$--$1.62\%$ on utility-scale Hardware-in-the-Loop traces. This work provides an open-source, differentiable foundation for automated machine synthesis, dynamic grid orchestration, and gradient-based hardware-control co-design.

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