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基于物理信息深度学习的显微图像钢材疲劳寿命预测

Predicting Steel Fatigue Life from Micrographs Using Physics-Informed Deep Learning

Aryuemaan Kumar Chowdhury

arXiv 2607.28695首次发表:更新:

AI 中文总结

针对传统钢材疲劳寿命测试耗时长的问题,提出结合物理信息特征与CNN的CV框架,通过显微图像预测疲劳寿命及不确定性,在合成基准上取得高精度且校准效果提升,已开源相关工具。

AI 中文摘要

传统评估结构钢疲劳寿命需耗时数十至数百小时的力学测试,无法满足快速质量控制的需求。本文提出CV(计算机视觉)框架,可直接通过光学显微图像估算轻质合金钢的疲劳寿命($\boldsymbol{\rm \bf \textit{log} N_f}$),无需物理测试。\n该流程包含七步OpenCV预处理步骤以去除伪影、28维物理信息特征提取器(量化裂纹形貌、晶粒结构、孔隙率和织构),以及采用高斯负对数似然(GNLL)损失训练的CNN回归模型,可同时预测$\boldsymbol{\rm \bf \textit{log} N_f}$和样本特定不确定性$\boldsymbol{\rm \textbf{σ̂}}$。\n在合成显微图像基准上测试三种架构(SE-CNN、ResNet-50、VGG-16),ResNet-50取得$R^2=0.93$、RMSE=0.18对数循环次数、macro-F1=0.91的结果。GNLL目标函数相比均方误差基线将预期校准误差降低76%(ECE:$0.089 \rightarrow 0.021$)。Grad-CAM图证实网络关注的是冶金学上有意义的微观结构特征。\n该流程单张图像运行时间不足65ms,流程代码与合成数据集生成器已开源。由于验证完全基于合成显微图像,结果证明了该方法在模拟条件下的合理性;针对实际现场样本的域迁移研究是下一步的工作重点。

英文摘要

Here is the plain text version optimized for arXiv's submission form. Custom macros (like \CV and \SI) have been converted to standard text/math so they render correctly on the webpage: Evaluating the fatigue life of structural steels conventionally requires mechanical testing lasting tens to hundreds of hours, making it impractical for rapid quality control. We present CV, a computer vision framework that estimates the fatigue life ($\log N_f$) of lightweight alloy steels directly from optical micrographs without physical testing.The pipeline features a seven-stage OpenCV preprocessing routine to remove artifacts, a 28-dimensional physics-informed feature extractor (quantifying crack morphology, grain structure, porosity, and texture), and a CNN regression model trained with a Gaussian negative log-likelihood (GNLL) loss to jointly predict $\log N_f$ and sample-specific uncertainty $\hatσ$.Evaluating three architectures (SE-CNN, ResNet-50, VGG-16) on a synthetic micrograph benchmark, ResNet-50 achieves $R^2 = 0.93$, RMSE = 0.18 log-cycles, and macro-F1 = 0.91. The GNLL objective reduces Expected Calibration Error by 76% compared to a mean-squared-error baseline (ECE: $0.089 \rightarrow 0.021$). Grad-CAM maps confirm the network attends to metallurgically meaningful microstructural features.Running in under 65 ms per image, the pipeline and synthetic dataset generator are open-sourced. Because validation relies entirely on synthetic micrographs, these results demonstrate methodological soundness under simulated conditions; a domain-transfer study on real field samples is the immediate next step.

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