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arXiv 2510.01914cs.CVcs.AIcs.LGeess.SP

基于YOLO目标检测模型的量产电子元器件自动缺陷检测

Automated Defect Detection for Mass-Produced Electronic Components Based on YOLO Object Detection Models

Department of Electrical Engineering and Graduate School of Engineering Science and Technology(电气工程系和工程科学与技术研究生学院);National Yunlin University of Science and Technology(云林科技大学);Research Center for Information Technology Innovation(信息技术创新研究中心);Academia Sinica(学术院);Institute of Communications Engineering(通讯工程研究所);National Sun Yat-sen University(国立中山大学)

Wei-Lung Mao, Chun-Chi Wang, Po-Heng Chou, Yen-Ting Liu

AI总结:

针对传统工业元器件缺陷检测效率低、缺陷数据不足的问题,提出结合ConSinGAN数据增强的YOLOv7 DIP元器件自动缺陷检测系统,准确率达95.50%,还配套开发了SCADA系统。

摘要:

由于传统工业元器件的缺陷检测耗时耗力,给质检人员带来了沉重负担,也使得产品质量难以管控。本文针对工业中广泛应用的双列直插封装(dual in-line package,DIP),结合数码相机光学系统与深度学习(deep learning,DL)模型,提出了一套自动缺陷检测系统。研究针对DIP最常见的两类缺陷展开:(1)表面缺陷,(2)引脚缺陷。然而,缺陷元器件图像的匮乏给检测任务带来了挑战。为解决该问题,研究采用ConSinGAN生成规模合适的数据集用于训练与测试。研究探究了四种YOLO模型变体(v3、v4、v7和v9),分别测试了单独使用以及结合ConSinGAN数据增强的效果。所提出的结合ConSinGAN的YOLOv7模型在准确率(95.50%)、检测时间(285ms)上均优于其他YOLO版本,且性能远优于基于阈值的方法。此外,研究还开发了数据采集与监视控制系统(supervisory control and data acquisition,SCADA),并介绍了配套的传感器架构。所提出的自动缺陷检测方案可轻松适配多种缺陷类型或缺陷数据不足的场景。

英文摘要:

Since the defect detection of conventional industry components is time-consuming and labor-intensive, it leads to a significant burden on quality inspection personnel and makes it difficult to manage product quality. In this paper, we propose an automated defect detection system for the dual in-line package (DIP) that is widely used in industry, using digital camera optics and a deep learning (DL)-based model. The two most common defect categories of DIP are examined: (1) surface defects, and (2) pin-leg defects. However, the lack of defective component images leads to a challenge for detection tasks. To solve this problem, the ConSinGAN is used to generate a suitable-sized dataset for training and testing. Four varieties of the YOLO model are investigated (v3, v4, v7, and v9), both in isolation and with the ConSinGAN augmentation. The proposed YOLOv7 with ConSinGAN is superior to the other YOLO versions in accuracy of 95.50\%, detection time of 285 ms, and is far superior to threshold-based approaches. In addition, the supervisory control and data acquisition (SCADA) system is developed, and the associated sensor architecture is described. The proposed automated defect detection can be easily established with numerous types of defects or insufficient defect data.

机构、总结、中文摘要均由AI分析而来,可能存在错误,请以论文正文为准。

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