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arXiv 2408.04800physics.chem-phcond-mat.mtrl-sci
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通过增材制造开发高温热电偶:钨-镍(W-Ni)和钼(Mo)与陶瓷结构的集成

A High-Temperature Thermocouple Development by Additive Manufacturing: Tungsten-Nickel (W-Ni) and Molybdenum (Mo) Integration with Ceramic Structures

Azizul Islam, Aayush Alok, Vamsi Borra, Pedro Cortes

AI总结:

本研究通过增材制造将含钨、钼、锑的导电金属浆料精准嵌入陶瓷基体T形沟槽并烧结,开发出可在极端高温下工作的热电偶,其与传统传感器对比的R²达0.9885,可靠性与准确性良好。

摘要:

增材制造在开发陶瓷基构件方面具备更大潜力。陶瓷具有高耐热性、高断裂韧性以及极强的耐腐蚀性,因此被广泛应用于航空航天、汽车、微电子和生物医学等领域。借助各类增材制造平台,可制备出几何结构复杂且设计独特的陶瓷,以适配特定应用场景。本项目旨在通过将导电金属浆料嵌入陶瓷结构,创新研发高温热电偶。所使用的浆料包含钨、钼和锑。金属浆料被精准挤出至陶瓷基体内部的T形沟槽中。在特定温度区间内对陶瓷基体进行烧结,以提升材料性能。所制备的传感器可在极端高温下工作,因而适用于高温环境。将3D烧结传感器与传统温度传感器进行对比测试,结果显示两类传感器之间具有高度相关性,所得决定系数R²为0.9885,结果令人满意,表明3D烧结传感器在温度传感应用中的可靠性和准确性均符合要求。

英文摘要:

Additive manufacturing holds more potential to enable the development of ceramic-based components. Ceramics offer high resistance to heat, high fracture toughness, and are extremely corrosion resistant. Thus, ceramics are widely used in sectors such as the aerospace industry, automotive, microelectronics, and biomedicine. Using various additive manufacturing platforms, ceramics with complex and uniquely designed geometry can be developed to suit specific applications. This project aims at innovating high-temperature thermocouples by embedding conductive metal pastes into a ceramic structure. The paste used includes tungsten, molybdenum, and antimony. The metal pastes are precisely extruded into a T-shaped trench inside the ceramic matrix. Following specific temperature ranges, the ceramic matrix is sintered to improve the properties of the material. The sensors produced can function at extremely high temperatures and are thereby suitable for high-temperature environments. Comparative testing of the 3D sintered sensors with conventional temperature sensors shows high correlation between the two classes of sensors. The resulting R-squared value of 0.9885 is satisfactory which implies the reliability and accuracy of 3D sintering sensors are satisfactory in temperature sensing applications.

机构、总结、中文摘要均由AI分析而来,可能存在错误,请以论文正文为准。

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