The addition of alloying elements plays an essential role in helium (He) behaviours produced by transmutation in metal alloys. Effects of solutes (Ni, Cr, Ti, P, Si, C) on the behaviours of He and He-He pair in face-centred cube (fcc) iron have been investigated using first-principles calculations based on density functional theory (DFT). For the interactions of solutes and He, we found that Ti, P, Si, and C attracts He is more potent than Ni and Cr in fcc iron. We have determined the most stable configuration for the He-He pair, which is the Hesub-Hetetra pair with a binding energy of 1.60 eV. In considering the effect of solutes on the stability of the He-He pair, we have proposed a unique definition of binding energy. By applying the definition, we suggest that Ti and P could weaken He self-trapping, and Cr and C are beneficial for He self-trapping, while Ni is similar to the matrix Fe itself. For the diffusion of He, which is the necessary process of forming the He bubble, we determined that the most stable interstitial He is in a tetrahedral site and could migrate with the energy barrier of 0.16 eV in pure fcc iron. We further found that Ti and Si can increase the barrier to 0.18 and 0.20 eV; on the contrary, Cr and P decrease the barrier to 0.10 and 0.06 eV, respectively. Summarizing the calculations, we conclude that Ti decreases while Cr increases the diffusion and self-trapping of He in fcc iron.
We evaluate the performance of four machine learning methods for modeling and predicting FCC solute diffusion barriers. More than 200 FCC solute diffusion barriers from previous density functional theory (DFT) calculations served as our dataset to train four machine learning methods: linear regression (LR), decision tree (DT), Gaussian kernel ridge regression (GKRR), and artificial neural network (ANN). We separately optimize key physical descriptors favored by each method to model diffusion barriers. We also assess the ability of each method to extrapolate when faced with new hosts with limit…
Addition of solutes is commonly used to stabilize nanocrystalline materials against grain growth. However, segregating at grain boundaries, these solutes also affect the process of dislocation nucleation from grain boundaries under applied stress. Using atomistic simulations we demonstrate that the effect of solutes on the dislocation nucleation strongly depends on the distribution of solutes at the grain boundary, which can vary dramatically depending on the solute type. In particular, our results indicate that the solutes with a smaller size mismatch can be more effective in suppressing disl…
Element-Specific Solute Trapping and Grain Structure Evolution during Laser Powder Bed Fusion of Multicomponent Alloys
University of Michigan, Dearborn（密歇根大学迪尔伯恩分校）；Texas A&M University（德克萨斯农工大学）；AlphaSTAR Technology Solutions（AlphaSTAR技术解决方案）；University of Michigan, Ann Arbor（密歇根大学安娜堡分校）
Solute trapping is an important phenomenon in rapid solidification of alloys, for which the continuous growth model (CGM) is a popular sharp interface theory. Using matched asymptotic analysis, we show how to quantitatively map the sharp interface behavior of a binary alloy phase field model onto the CGM kinetics of Aziz et al. [1], with a controllable partition coefficient k(V ). We demonstrate the parameterizations that allow the phase field model to map onto the corresponding CGM or classical sharp interface models. We also demonstrate that the mapping is convergent for different interface …
In this study we have incorporated two time scales into the phase field crystal model of a binary alloy to explore different solute trapping properties as a function of crystal-melt interface velocity. With only diffusive dynamics, we demonstrate that the segregation coefficient, K as a function of velocity for a binary alloy is consistent with the model of Kaplan and Aziz where K approaches unity in the limit of infinite velocity. However, with the introduction of wave like dynamics in both the density and concentration fields, the trapping follows the kinetics proposed by S. Sobolev[Phys. Re…
The effect of nonequilibrium solute trapping by a growing solid under rapid solidification conditions is studied using a phase-field model. Considering a continuous steady-state concentration profile across the diffuse solid-liquid interface, a new definition of the nonequilibrium partition coefficient in the phase-field context is introduced. This definition leads, in particular for high growth velocities, to a better description of the available experimental data in comparison with other diffuse interface and sharp-interface predictions.
The earlier-suggested master equation approach is used to develop the consistent statistical theory of diffusion in alloys using the five-frequency model of FCC alloys as an example. Expressions for the Onsager coefficients in terms of microscopic interatomic interactions and some statistical averages are presented. We discuss methods of calculations of these averages using both the mean-field and the pair-cluster approximation to describe influence of vacancy-solute and solute-solute interactions, and both the nearest-neighbor and the second-shell approximation to describe vacancy correlation…
The process of rapid solidification of a binary mixture is considered in the framework of local nonequilibrium model (LNM) based on the assumption that there is no local equilibrium in solute diffusion in the bulk liquid and at the solid-liquid interface. According to LNM the transition to complete solute trapping and diffusionless solidification occurs at a finite interface velocity $V=V_D$, where $V_D$ is the diffusion speed in bulk liquid. In the present work, the boundary conditions at the phase interface moving with the velocity $V$ close to $V_D$ ($V \lesssim V_D$) have been derived to f…
The long wavelength limit of a recent microscopic phase field crystal (PFC) theory of a binary alloy mix- ture is used to derive an analytical approximation for the segregation coefficient as a function of the interface velocity, and relate it to the two-point correlation function of the liquid and the thermodynamic properties of solid and liquid phases. Our results offer the first analytic derivation of solute segregation and solute drag de- rived from a microscopic model, and analytically support recent molecular dynamics and fully numerical PFC simulations. Our analytical result also provid…
Radiation-induced segregation (RIS) of solutes in materials exposed to irradiation is a well-known problem. It affects the life-time of nuclear reactor core components by favouring radiation-induced degradation phenomena such as hardening and embrittlement. In this work, RIS tendencies in face-centered cubic (fcc) Ni-X (X = Cr, Fe, Ti, Mn, Si, P) dilute binary alloys are examined. The goal is to investigate the driving forces and kinetic mechanisms behind the experimentally observed segregation. By means of ab initio calculations, point-defect stabilities and interactions with solutes are dete…
Numerous experimental data on the rapid solidification of binary systems exhibit the formation of metastable solid phases with the initial (nominal) chemical composition. This fact is explained by complete solute trapping leading to diffusionless (chemically partitionless) solidification at a finite growth velocity of crystals. Special attention is paid to developing a model of rapid solidification which describes a transition from chemically partitioned to diffusionless growth of crystals. Analytical treatments lead to the condition for complete solute trapping which directly follows from the…
Hydrogen embrittlement of metals is widely observed, but its atomistic origins remain little understood and much debated. Combining a unique identification of interstitial sites through polyhedral tessellation and first-principles calculations, we study hydrogen adsorption at grain boundaries in a variety of face-centered cubic metals of Ni, Cu, gamma-Fe and Pd. We discover the chemomechanical origin of variation of adsorption energetics for interstitial hydrogen at grain boundaries. A general chemomechanical formula is established to provide accurate assessments of hydrogen trapping and segre…
Lattice locations of 111In impurity probe atoms in intermetallic GdNi2 were studied as a function of alloy composition and temperature using perturbed angular correlation spectroscopy (PAC). Three nuclear quadrupole interaction signals were detected and their equilibrium site fractions were measured up to 700 oC. Two signals have well-defined electric field gradients (EFGs) and are attributed to In-probes on Gd- and Ni-sites in a well-ordered lattice. A third, inhomogeneously broadened signal was observed at low temperature. This is attributed to trapping, or segregation, of In-probes to latti…
Recent ab-initio calculations showed that oversized solute atoms (OSA) in BCC and FCC iron exhibit a very strong attraction with a nearby vacancy (V) at first neighbour distance (1NN). The attraction it is so large that the 1NN pair OSA+V is no longer stable and relaxes spontaneously towards a new configuration where the OSA sits in the middle of the bond, the two ends of which are decorated with two half-vacancies (V/2). Taking into account the formation of this complex V/2+OSA+V/2 in the migration process has never been done before: it requires a new formulation of correlation effects. This …
Strengthening in age-hardenable alloys is mainly achieved through nano-scale precipitates whose formation paths from the atomic-scale, solute-enriched entities are rarely analyzed and understood in a directly-verifiable way. Here, we discover a pathway for the earliest-stage precipitation in Al-Mg-Si alloys: solute clustering leading to three successive variants of FCC clusters, followed by the formation of non-FCC $GP$-$zones$. The clusters, which originally assume a spherical morphology ($C1$), evolve into elongated clusters and orient themselves on $\{111\}_{Al}$ ($C2$) and subsequently on …
The exceptional combination of strength and ductility in multi-component alloys is often attributed to the interaction of dislocations with the various solute atoms in the alloy. To study these effects on the mechanical properties of such alloys there is a need to develop a modeling framework capable of quantifying the effect of these solutes on the evolution of dislocation networks. Large scale three-dimensional (3D) Discrete dislocation dynamics (DDD) simulations can provide access to such studies but to date no relevant approaches are available that aim for a complete representation of real…
We present the results of non-equilibrium molecular dynamics simulations for the growth of a solid binary alloy from its liquid phase. The regime of high pulling velocities, $V$, for which there is a progressive transition from solute segregation to solute trapping, is considered. In the segregation regime, we recover the exponential form of the concentration profile within the liquid phase. Solute trapping is shown to settle in progressively as $V$ is increased and our results are in good agreement with the theoretical predictions of Aziz [J. Appl. Phys. {\bf 53}, 1158 (1981)]. In addition, t…
Exploiting solute segregation and partitioning to the deformation-induced planar defects and nano-martensite in designing ultra-strong Co-Ni base alloys
Ab initio High-Pressure Phase Diagrams of Al-Mg Alloys in the Low Solute Concentration Limit
University College London（伦敦大学学院）；AWE Nuclear Security Technologies（阿韦核安全技术公司）；London Centre for Nanotechnology, University College London（伦敦大学学院纳米技术研究中心）；Dipartimento di Fisica Ettore Pancini, Università di Napoli Federico II（那不勒斯费德里科二世大学埃托雷·潘奇尼物理系）
Accurate prediction of vacancy migration energy barriers, $ΔE_a$, in multi-component alloys is extremely challenging yet critical for the development of diffusional transformation kinetics needed to model alloy behavior in many technological applications. Here, results from $ΔE_a$ and the energy driving force $ΔE$ of many (>1000) vacancy migration events calculated using density functional theory and nudged elastic band method show large changes (~1eV) of $ΔE_a$ in different local chemical environments of the model face-centered cubic Al-Mg-Zn alloys. Due to local lattice distortion effects in…
