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arXiv 2108.11089cs.SDeess.AS
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在小短声钻数据集中检测钻故障

Detecting Drill Failure in the Small Short-sound Drill Dataset

Mid Sweden University(瑞典中部大学);Ton Duc Thang University(孙德胜大学)

Thanh Tran, Nhat Truong Pham, Jan Lundgren

摘要:

监控机器的状态在制造业中至关重要。及早检测机器中的故障部件,以便停止和修理故障部件,可以最大限度地减少机器的停机时间。本文提出了一种基于维美德公司的钻孔声检测钻孔机故障的方法。钻数据集包括三个类别:异常声音、正常声音和不相关声音,它们也分别被标记为“破碎”、“正常”和“其他”。由于以下原因,有效地检测钻头故障仍然是一个挑战。钻声波形复杂,检测时间短.此外,在现实的音景中,同时存在声音和噪音。此外,平衡数据集很小,无法应用最先进的深度学习技术。为了克服上述困难,我们增强了声音,以增加数据集中的声音数量。然后,我们提出了一个卷积神经网络(CNN)与长短期记忆(LSTM)相结合,从对数梅尔频谱图中提取特征,并学习全局高级特征表示,用于三个类别的分类。一个泄漏整流线性单元(泄漏ReLU)被用作我们提出的CNN的激活函数,而不是整流线性单元(ReLU)。此外,我们在LSTM层之后的帧级别部署了一个注意力机制,以学习长期的全局特征表示。结果表明,该方法对钻头故障检测系统的总体准确率达到92.35%。

英文摘要:

Monitoring the conditions of machines is vital in the manufacturing industry. Early detection of faulty components in machines for stopping and repairing the failed components can minimize the downtime of the machine. This article presents an approach to detect the failure occurring in drill machines based on drill sounds from Valmet AB. The drill dataset includes three classes: anomalous sounds, normal sounds, and irrelevant sounds, which are also labeled as "Broken", "Normal", and "Other", respectively. Detecting drill failure effectively remains a challenge due to the following reasons. The waveform of drill sound is complex and short for detection. Additionally, in realistic soundscapes, there are sounds and noise in the context at the same time. Moreover, the balanced dataset is small to apply state-of-the-art deep learning techniques. To overcome these aforementioned difficulties, we augmented sounds to increase the number of sounds in the dataset. We then proposed a convolutional neural network (CNN) combined with a long short-term memory (LSTM) to extract features from log-Mel spectrograms and learn global high-level feature representation for the classification of three classes. A leaky rectified linear unit (Leaky ReLU) was utilized as the activation function for our proposed CNN instead of the rectified linear unit (ReLU). Moreover, we deployed an attention mechanism at the frame level after the LSTM layer to learn long-term global feature representations. As a result, the proposed method reached an overall accuracy of 92.35% for the drill failure detection system.

机构、总结、中文摘要均由AI分析而来,可能存在错误,请以论文正文为准。

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