Quality inspection applications in industry are required to move towards a zero-defect manufacturing scenario, withnon-destructive inspection and traceability of 100 % of produced parts. Developing robust fault detection and classification modelsfrom the start-up of the lines is challenging due to the difficulty in getting enough representative samples of the faulty patternsand the need to manually label them. This work presents a methodology to develop a robust inspection system, targeting thesepeculiarities, in the context of solar cell manufacturing. The methodology is divided into two phases: In the first phase, an anomalydetection model based on a Generative Adversarial Network (GAN) is employed. This model enables the detection and localizationof anomalous patterns within the solar cells from the beginning, using only non-defective samples for training and without anymanual labeling involved. In a second stage, as defective samples arise, the detected anomalies will be used as automaticallygenerated annotations for the supervised training of a Fully Convolutional Network that is capable of detecting multiple types offaults. The experimental results using 1873 EL images of monocrystalline cells show that (a) the anomaly detection scheme can beused to start detecting features with very little available data, (b) the anomaly detection may serve as automatic labeling in order totrain a supervised model, and (c) segmentation and classification results of supervised models trained with automatic labels arecomparable to the ones obtained from the models trained with manual labels.
JR East Information Systems Company(东日本旅客铁道信息系统公司);East Japan Railway Company(东日本旅客铁道公司)
The external visual inspections of rolling stock's underfloor equipment are currently being performed via human visual inspection. In this study, we attempt to partly automate visual inspection by investigating anomaly inspection algorithms that use image processing technology. As the railroad maintenance studies tend to have little anomaly data, unsupervised learning methods are usually preferred for anomaly detection; however, training cost and accuracy is still a challenge. Additionally, a researcher created anomalous images from normal images by adding noise, etc., but the anomalous target…
École Polytechnique(巴黎综合理工学院);University of California, Berkeley(加州大学伯克利分校);Tsinghua-Berkeley Shenzhen Institute(清华-伯克利深圳学院)
Anomaly detection has been an active research area with a wide range of potential applications. Key challenges for anomaly detection in the AI era with big data include lack of prior knowledge of potential anomaly types, highly complex and noisy background in input data, scarce abnormal samples, and imbalanced training dataset. In this work, we propose a meta-learning framework for anomaly detection to deal with these issues. Within this framework, we incorporate the idea of generative adversarial networks (GANs) with appropriate choices of loss functions including structural similarity index …
Key Laboratory of Multimedia Trusted Perception and Efficient Computing(多媒体可信感知与高效计算重点实验室);Ministry of Education of China(中华人民共和国教育部);Xiamen University(厦门大学);VIVO
The detection and the quantification of anomalies in image data are critical tasks in industrial scenes such as detecting micro scratches on product. In recent years, due to the difficulty of defining anomalies and the limit of correcting their labels, research on unsupervised anomaly detection using generative models has attracted attention. Generally, in those studies, only normal images are used for training to model the distribution of normal images. The model measures the anomalies in the target images by reproducing the most similar images and scoring image patches indicating their fit t…
For steel product manufacturing in indoor factories, steel defect detection is important for quality control. For example, a steel sheet is extremely delicate, and must be accurately inspected. However, to maintain the painted steel parts of the infrastructure around a severe outdoor environment, corrosion detection is critical for predictive maintenance. In this paper, we propose a general-purpose application for steel anomaly detection that consists of the following four components. The first, a learner, is a unit image classification network to determine whether the region of interest or ba…
Jožef Stefan Institute(约瑟夫·斯特凡研究所);Jožef Stefan International Postgraduate School(约瑟夫·斯特凡国际研究生院);National Technical University of Athens(雅典国立技术大学);Philips Consumer Lifestyle BV(飞利浦消费者生活方式公司);Qlector d.o.o.(Qlector公司)
Quality control is a crucial activity performed by manufacturing companies to ensure their products conform to the requirements and specifications. The introduction of artificial intelligence models enables to automate the visual quality inspection, speeding up the inspection process and ensuring all products are evaluated under the same criteria. In this research, we compare supervised and unsupervised defect detection techniques and explore data augmentation techniques to mitigate the data imbalance in the context of automated visual inspection. Furthermore, we use Generative Adversarial Net…
Czech Technical University in Prague(捷克技术大学);IBM Research Zürich(IBM苏黎世研究院)
Labeling images for visual segmentation is a time-consuming task which can be costly, particularly in application domains where labels have to be provided by specialized expert annotators, such as civil engineering. In this paper, we propose to use attribution methods to harness the valuable interactions between expert annotators and the data to be annotated in the case of defect segmentation for visual inspection of civil infrastructures. Concretely, a classifier is trained to detect defects and coupled with an attribution-based method and adversarial climbing to generate and refine segmentat…
Electroplated diamond abrasive tools require nickel coating on a metal surface for abrasive bonding and part functionality. The electroplated nickel-coated abrasive tool is expected to have a high-quality part performance by having a nickel coating thickness of between 50% to 60% of the abrasive median diameter, uniformity of the nickel layer, abrasive distribution over the electroplated surface, and bright gloss. Electroplating parameters are set accordingly for this purpose. Industrial quality inspection for defects of these abrasive electroplated parts with optical inspection instruments is…
SenseTime Research(商汤科技研究院);JD.com Inc Qing Yuan Research Institute(京东集团清源研究院);Shanghai Jiao Tong University(上海交通大学)
Visual anomaly detection plays a crucial role in not only manufacturing inspection to find defects of products during manufacturing processes, but also maintenance inspection to keep equipment in optimum working condition particularly outdoors. Due to the scarcity of the defective samples, unsupervised anomaly detection has attracted great attention in recent years. However, existing datasets for unsupervised anomaly detection are biased towards manufacturing inspection, not considering maintenance inspection which is usually conducted under outdoor uncontrolled environment such as varying cam…
Southwestern University of Finance and Economics(西南财经大学);Shenzhen University(深圳大学);University of Nottingham(诺丁汉大学)
Anomaly detection has wide applications in machine intelligence but is still a difficult unsolved problem. Major challenges include the rarity of labeled anomalies and it is a class highly imbalanced problem. Traditional unsupervised anomaly detectors are suboptimal while supervised models can easily make biased predictions towards normal data. In this paper, we present a new supervised anomaly detector through introducing the novel Ensemble Active Learning Generative Adversarial Network (EAL-GAN). EAL-GAN is a conditional GAN having a unique one generator vs. multiple discriminators architect…
Jožef Stefan International Postgraduate School(约瑟夫·斯特凡国际研究生院);University of Ljubljana, Faculty of Electrical Engineering(卢布尔雅那大学电气工程学院);Philips Consumer Lifestyle BV(飞利浦消费生活有限公司);Qlector d.o.o.(Qlector有限公司);Jožef Stefan Institute(约瑟夫·斯特凡研究所)
Quality control is a key activity performed by manufacturing companies to verify product conformance to the requirements and specifications. Standardized quality control ensures that all the products are evaluated under the same criteria. The decreased cost of sensors and connectivity enabled an increasing digitalization of manufacturing and provided greater data availability. Such data availability has spurred the development of artificial intelligence models, which allow higher degrees of automation and reduced bias when inspecting the products. Furthermore, the increased speed of inspection…
Automatic detection of visual anomalies and changes in the environment has been a topic of recurrent attention in the fields of machine learning and computer vision over the past decades. A visual anomaly or change detection algorithm identifies regions of an image that differ from a reference image or dataset. The majority of existing approaches focus on anomaly or fault detection in a specific class of images or environments, while general purpose visual anomaly detection algorithms are more scarce in the literature. In this paper, we propose a comprehensive deep learning framework for detec…
Attention Modules Improve Image-Level Anomaly Detection for Industrial Inspection: A DifferNet Case Study
Voxar Labs, Centro de Informática, Universidade Federal de Pernambuco(佩南布科联邦大学信息学中心 Voxar 实验室);Visual Computing Lab, DC, Universidade Federal Rural de Pernambuco(佩南布科联邦农村大学 DC 视觉计算实验室);Chemnitz University of Technology(开姆尼茨工业大学)
Within commercial wind energy generation, the monitoring and predictive maintenance of wind turbine blades in-situ is a crucial task, for which remote monitoring via aerial survey from an Unmanned Aerial Vehicle (UAV) is commonplace. Turbine blades are susceptible to both operational and weather-based damage over time, reducing the energy efficiency output of turbines. In this study, we address automating the otherwise time-consuming task of both blade detection and extraction, together with fault detection within UAV-captured turbine blade inspection imagery. We propose BladeNet, an applicati…
Digital Sense;Universidad de la República(共和国大学);Universidad Católica del Uruguay(乌拉圭天主教大学)
Anomalies can be defined as any non-random structure which deviates from normality. Anomaly detection methods reported in the literature are numerous and diverse, as what is considered anomalous usually varies depending on particular scenarios and applications. In this work we propose an a contrario framework to detect anomalies in images applying statistical analysis to feature maps obtained via convolutions. We evaluate filters learned from the image under analysis via patch PCA, Gabor filters and the feature maps obtained from a pre-trained deep neural network (Resnet). The proposed method …
Anomaly detection has recently seen great progress in the field of visual inspection. More specifically, the use of classical outlier detection techniques on features extracted by deep pre-trained neural networks have been shown to deliver remarkable performances on the MVTec Anomaly Detection (MVTec AD) dataset. However, like most other anomaly detection strategies, these pre-trained methods assume all training data to be normal. As a consequence, they cannot be considered as fully unsupervised. There exists to our knowledge no work studying these pre-trained methods under fully unsupervised …
Towards Efficient Pixel Labeling for Industrial Anomaly Detection and Localization
Jiangxi Normal University(江西师范大学);Southern University of Science and Technology(南方科技大学);Swansea University(斯旺西大学);Zhejiang University(浙江大学);Anhui University(安徽大学);Northwestern Polytechnical University(西北工业大学)
University of Ljubljana(卢布尔雅那大学);Jožef Stefan International Postgraduate School(约热夫·斯特凡国际研究生院);Philips Consumer Lifestyle BV(飞利浦消费生活方式有限公司);Qlector d.o.o.(Qlector有限责任公司);Jožef Stefan Institute(约热夫·斯特凡研究所)
Quality control is a key activity performed by manufacturing enterprises to ensure products meet quality standards and avoid potential damage to the brand's reputation. The decreased cost of sensors and connectivity enabled an increasing digitalization of manufacturing. In addition, artificial intelligence enables higher degrees of automation, reducing overall costs and time required for defect inspection. In this research, we compare three active learning approaches and five machine learning algorithms applied to visual defect inspection with real-world data provided by Philips Consumer Lifes…
Jožef Stefan International Postgraduate School(约瑟夫·斯特凡国际研究生院);Jožef Stefan Institute(约瑟夫·斯特凡研究所);Qlector d.o.o.(Qlector有限责任公司);Faculty of Electrical Engineering, University of Ljubljana(卢布尔雅那大学电气工程学院);Philips Consumer Lifestyle BV(飞利浦消费生活方式公司)
Quality control is a crucial activity performed by manufacturing enterprises to ensure that their products meet quality standards and avoid potential damage to the brand's reputation. The decreased cost of sensors and connectivity enabled increasing digitalization of manufacturing. In addition, artificial intelligence enables higher degrees of automation, reducing overall costs and time required for defect inspection. This research compares three active learning approaches, having single and multiple oracles, to visual inspection. Six new metrics are proposed to assess the quality of calibrati…
Anomaly detection refers to the task of finding unusual instances that stand out from the normal data. In several applications, these outliers or anomalous instances are of greater interest compared to the normal ones. Specifically in the case of industrial optical inspection and infrastructure asset management, finding these defects (anomalous regions) is of extreme importance. Traditionally and even today this process has been carried out manually. Humans rely on the saliency of the defects in comparison to the normal texture to detect the defects. However, manual inspection is slow, tedious…
The use of deep features coming from pre-trained neural networks for unsupervised anomaly detection purposes has recently gathered momentum in the computer vision field. In particular, industrial inspection applications can take advantage of such features, as demonstrated by the multiple successes of related methods on the MVTec Anomaly Detection (MVTec AD) dataset. These methods make use of neural networks pre-trained on auxiliary classification tasks such as ImageNet. However, to our knowledge, no comparative study of robustness to the low data regimes between these approaches has been condu…
University of Chinese Academy of Sciences(中国科学院大学);Beijing Technology and Business University(北京工商大学);Indian Institute of Technology Patna(印度理工学院巴特那分校)
Currently, deep learning-based visual inspection has been highly successful with the help of supervised learning methods. However, in real industrial scenarios, the scarcity of defect samples, the cost of annotation, and the lack of a priori knowledge of defects may render supervised-based methods ineffective. In recent years, unsupervised anomaly localization algorithms have become more widely used in industrial inspection tasks. This paper aims to help researchers in this field by comprehensively surveying recent achievements in unsupervised anomaly localization in industrial images using de…
The presence of any type of defect on the glass screen of smart devices has a great impact on their quality. We present a robust semi-supervised learning framework for intelligent micro-scaled localization and classification of defects on a 16K pixel image of smartphone glass. Our model features the efficient recognition and labeling of three types of defects: scratches, light leakage due to cracks, and pits. Our method also differentiates between the defects and light reflections due to dust particles and sensor regions, which are classified as non-defect areas. We use a partially labeled dat…
VERIDAH: Solving Enumeration Anomaly Aware Vertebra Labeling across Imaging Sequences
TUM University Hospital(慕尼黑技术大学医院);Technical University of Munich (TUM)(慕尼黑技术大学);Institute of Biomedical Engineering(生物医学工程学院);Polytechnique Montreal(蒙特利尔理工学院);Mila -- Quebec AI Institute(魁北克人工智能研究所);University of Zurich(苏黎世大学);Rostock University Medical Center(罗斯托克大学医学中心);University Hospital Heidelberg(海德堡大学医院);Medical Center -- University of Freiburg(弗赖堡大学医学中心);Max-Delbrueck-Center for Molecular Medicine in the Helmholtz Association (MDC)(马克斯-德尔布吕克分子医学中心(马克斯·普朗克协会));University Hospital Augsburg(奥格斯堡大学医院)
Machine Learning Group, TU Berlin(柏林技术大学机器学习组);BIFOLD, Berlin, Germany(柏林BIFOLD);Dept. of AI, Korea University, Seoul, Republic of Korea(韩国大学人工智能系);MPI for Informatics, Saarbrücken, Germany(信息学Max Planck研究所)
Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences(中国科学院深圳先进技术研究院);Shenzhen Bwell Technology Co., Ltd(深圳博铭维技术有限公司);Shenzhen Longhua Drainage Co., Ltd(深圳市龙华排水有限公司);Shanghai AI Laboratory(上海人工智能实验室);Shenzhen Institute of Artificial Intelligence and Robotics for Society(深圳市人工智能与机器人研究院)
Video understanding is an important problem in computer vision. Currently, the well-studied task in this research is human action recognition, where the clips are manually trimmed from the long videos, and a single class of human action is assumed for each clip. However, we may face more complicated scenarios in the industrial applications. For example, in the real-world urban pipe system, anomaly defects are fine-grained, multi-labeled, domain-relevant. To recognize them correctly, we need to understand the detailed video content. For this reason, we propose to advance research areas of video…