We develop an analytical model of adhesive wear between two unlubricated rough surfaces, forming micro-contacts under normal load. The model is based on an energy balance and a crack initiation criteria. We apply the model to the problem of self-affine rough surfaces under normal load, which we solve using the boundary element method. We discuss how self-affinity of the surface roughness, and the complex morphology of the micro-contacts that emerge for a given contact pressure, challenge the definition of contact junctions. Indeed, in the context of adhesive wear, we show that elastic interactions between nearby micro-contacts can lead to wear particles whose volumes enclose the convex hull of these micro-contacts. We thereby obtain a wear map describing the instantaneous produced wear volume as a function of material properties, roughness parameters and loading conditions. Three distinct wear regimes can be identified in the wear map. In particular, the model predicts the emergence of a severe wear regime above a critical contact pressure, when interactions between micro-contacts are favored.
The use of molecular dynamics (MD) simulations has led to promising results to unravel the atomistic origins of adhesive wear, and in particular for the onset of wear at nanoscale surface asperities. However, MD simulations come with a high computational cost and offer access to only a narrow window of time and length scales. We propose here to resort to the discrete element method (DEM) to mitigate the computational cost. Using DEM particles with contact and cohesive forces, we reproduce the key mechanisms observed with MD, while having particle diameters and system sizes an order of magnitud…
Current engineering wear models are often based on empirical parameters rather than built upon physical considerations. Here, we look for a physical description of adhesive wear at the microscale, at which the interaction between two surfaces comes down to the contact of asperities. Recent theoretical work has shown that there is a critical micro-contact size above which it becomes energetically favorable to form a wear particle. We extend this model by taking into consideration the elastic interaction of multiple closely-spaced micro-contacts in 2D, with different sizes and separation distanc…
The detachment of material in an adhesive wear process is driven by a fracture mechanism which is controlled by a critical length-scale. Previous efforts in multi-asperity wear modeling have applied this microscopic process to rough elastic contact. However, experimental data shows that the assumption of purely elastic deformation at rough contact interfaces is unrealistic, and that asperities in contact must deform plastically to accommodate the large contact stresses. We therefore investigate the consequences of plastic deformation on the macro-scale wear response using novel elastoplastic c…
When adhesive elastomeric materials slide over hard rough surfaces at low velocities, there are two primary dissipative mechanisms that control how friction changes with sliding velocity: viscoelastic dissipation and adhesive dissipation. To distinguish the contribution of these dissipative mechanisms we have measured frictional shear stresses for crosslinked polydimethylsiloxane (PDMS) on three different rough surfaces of similar surface chemistry across nearly six decades of sliding velocity. The results show that the observed friction is dominated by adhesive dissipation, rather than viscoe…
Surface roughness is known to easily suppress the adhesion of elastic surfaces. Here a simple model for the contact of \emph{viscoelastic} rough surfaces with significant levels of adhesion is presented. This approach is derived from our previous model [E. Barthel and G. Haiat {\em Langmuir}, 18 9362 2002] for the adhesive contact of viscoelastic spheres. For simplicity a simple loading/unloading history (infinitely fast loading and constant pull-out velocity) is assumed. The model provides approximate analytical expressions for the asperity response and exhibits the full viscoelastic adhesive…
We investigate the impact of nanoparticle roughness on the phase behaviour of suspensions in models of calcium carbonate nanoparticles. We use a Derjaguin approach that incorporates roughness effects and interactions between the nanoparticles modelled with a combination of DLVO forces and hydration forces, derived using experimental data and atomistic molecular dynamics simulations, respectively. Roughness effects, such as atomic steps or terraces appearing in mineral surfaces result in very different effective inter-nanoparticle potentials. Using stochastic Langevin Dynamics computer simulati…
In this paper we investigate the loading and unloading behavior of soft solids in adhesive contact with randomly rough profiles. The roughness is assumed to be described by a self-affine fractal on a limited range of wave-vectors. A spectral method is exploited to generate such randomly rough surfaces. The results are statistically averaged, and the calculated contact area and applied load are shown as a function of the penetration, for loading and unloading conditions. We found that the combination of adhesion forces and roughness leads to a hysteresis loading-unloading loop. This shows that …
Contact force--indentation depth measurements in contact experiments involving compliant materials, such as polymers and gels, show a hysteresis loop whose size depends on the maximum indentation depth. This depth-dependent hysteresis (DDH) is not explained by classical contact mechanics theories and was believed to be due to effects such as material viscoelasticity, plasticity, surface polymer interdigitation, and moisture, etc. It has been observed that the DDH energy loss initially increases and then decreases with roughness. A mechanics model based on the occurrence of adhesion and roughne…
A new variational formulation is herein proposed for the solution of adhesive contact problems for non-planar profiles of arbitrary shape indenting a deformable half-plane. The method exploits the original idea of accounting for the shape of roughness as a correction to the normal gap function, rather than explicitly discretizing roughness with higher-order numerical interpolation schemes. The resulting interface finite element with eMbedded Profile for Joint Roughness (MPJR interface finite element) is derived and its implementation as a user-defined element is comprehensively described. The …
We study experimentally and theoretically the equilibrium adhesive contact between a smooth glass lens and a rough rubber surface textured with spherical microasperities with controlled height and spatial distributions. Measurements of the real contact area $A$ versus load $P$ are performed under compression by imaging the light transmitted at the microcontacts. $A(P)$ is found to be non-linear and to strongly depend on the standard deviation of the asperity height distribution. Experimental results are discussed in the light of a discrete version of Fuller and Tabor's (FT) original model (\te…
We discuss how surface roughness influence the adhesion between elastic solids. We introduce a Tabor number which depends on the length scale or magnification, and which gives information about the nature of the adhesion at different length scales. We consider two limiting cases relevant for (a) elastically hard solids with weak adhesive interaction (DMT-limit) and (b) elastically soft solids or strong adhesive interaction (JKR-limit). For the former cases we study the nature of the adhesion using different adhesive force laws ($F\sim u^{-n}$, $n=1.5-4$, where $u$ is the wall-wall separation).…
Adhesive interactions strongly characterize the contact mechanics of soft bodies as they lead to large elastic deformations and contact instabilities. In this paper, we extend the Interacting and Coalescing Hertzian Asperities (ICHA) model to the case of adhesive contact. Adhesion is modeled according to an improved version of the Johnson, Kendall & Roberts (JKR) theory, in which jump-in contact instabilities are conveniently considered as well as the lateral interaction of the asperities and the coalescence of merging contact spots. Results obtained on complex fractal geometries with several …
Friction and wear are important phenomena occurring in all devices with moving parts. While their origin and the way they evolve over time are not fully understood, they are both intimately linked to surface roughness. Guided by pin-on-disc experiments, we present the steps giving rise to the formation of surface roughness on silica, first by the creation of roughly spherical wear particles whose size is related to a critical length scale governing the transition between ductile and brittle behavior, then by the accumulation of these small particles into a larger third body layer, or gouge. We…
In the present note, we suggest a simple closed form approximate solution to the adhesive contact problem under the so-called JKR regime. The derivation is based on generalizing the original JKR energetic derivation assuming calculation of the strain energy in adhesiveless contact, and unloading at constant contact area. The underlying assumption is that the contact area distributions are the same as under adhesiveless conditions (for an appropriately increased normal load), so that in general the stress intensity factors will not be exactly equal at all contact edges. The solution is simply t…
Adhesion between two bodies is a key parameter in wear processes. At the macroscale, strong adhesive bonds are known to lead to high wear rates, as observed in clean metal-on-metal contact. Reducing the strength of the interfacial adhesion is then desirable, and techniques such as lubrication and surface passivation are employed to this end. Still, little is known about the influence of adhesion on the microscopic processes of wear. In particular, the effects of interfacial adhesion on the wear particle size and on the surface roughness evolution are not clear, and are therefore addressed here…
At the molecular scale there are strong attractive interactions between surfaces, yet few macroscopic surfaces are sticky. Extensive simulations of contact by adhesive surfaces with roughness on nanometer to micrometer scales are used to determine how roughness reduces the area where atoms contact and thus weakens adhesion. The material properties, adhesive strength and roughness parameters are varied by orders of magnitude. In all cases the area of atomic contact rises linearly with load, and the prefactor rises linearly with adhesive strength for weak interactions. Above a threshold adhesive…
Soft adhesive pads are needed for many robotics applications, and one approach is based on electroadhesion. Here we present a general analytic model and numerical results for electroadhesion for soft solids with arbitrary time-dependent applied voltage, and arbitrary dielectric response of the solids, and including surface roughness. We consider the simplest coplanar-plate-capacitor model with a periodic array of conducting strips located close to the surface of the adhesive pad, and discuss the optimum geometrical arrangement to obtain the maximal electroadhesion force. For surfaces with roug…
We have employed a numerical procedure to analyze the adhesive contact between a soft elastic layer and a rough rigid substrate. The solution of the problem is obtained by calculating the Green's function which links the pressure distribution to the normal displacements at the interface. The problem is then formulated in the form of a Fredholm integral equation of the first kind with a logarithmic kernel, and the boundaries of the contact area are calculated by requiring that the energy of the system is stationary. The methodology has been employed to study the adhesive contact between an elas…
We study frictionless and non-adhesive contact between elastic half-spaces with self-affine surfaces. Using a recently suggested corrective technique, we ensure an unprecedented accuracy in computation of the true contact area evolution under increasing pressure. This accuracy enables us to draw conclusions on the role of the surface's spectrum breadth (Nayak parameter) in the contact area evolution. We show that for a given normalized pressure, the contact area decreases logarithmically with the Nayak parameter. By linking the Nayak parameter with the Hurst exponent (or fractal dimension), we…
Recently, there has been some debate over the effect of adhesion on the contact of rough surfaces. Classical asperity theories predict, in agreement with experimental observations, that adhesion is always destroyed by roughness except if the amplitude of the same is extremely small, and the materials are particularly soft. This happens for all fractal dimensions. However, these theories are limited due to the geometrical simplification, which may be particularly strong in conditions near full contact. We introduce therefore a simple model for adhesion, which aims at being rigorous near full co…
We study the sliding of elastic solids in adhesive contact with flat and rough interfaces. We consider the dependence of the sliding friction on the elastic modulus of the solids. For elastically hard solids with planar surfaces with incommensurate surface structures we observe extremely low friction (superlubricity), which very abruptly increases as the elastic modulus decreases. We show that even a relatively small surface roughness may completely kill the superlubricity state.
Contact mechanics-based models for the friction of nominally flat rough surfaces have not been able to adequately capture certain key experimentally observed phenomenona, such as the transition from a static friction peak to a lower level of sliding friction and the shear-induced contact area reduction that has been observed in the pre-sliding regime especially for soft materials. Here, we propose a statistical model based on physically-rooted contact mechanics laws describing the micromechanics of individual junctions. The model considers the quasi-static tangential loading, up to full slidin…
True contact between randomly rough solids consists of myriad individual micro-junctions. While their total area controls the adhesive friction force of the interface, other macroscopic features, including viscoelastic friction, wear, stiffness and electric resistance, also strongly depend on the size and shape of individual micro-junctions. Here we show that, in rough elastomer contacts, the shape of micro-junctions significantly varies as a function of the shear force applied to the interface. This process leads to a growth of anisotropy of the overall contact interface, which saturates in m…
We derive a very simple and effective stickiness criterion for solids having random roughness using a new asymptotic theory, which we validate with that of Persson and Scaraggi and independent numerical experiments. Previous claims that stickiness may depend on small scale quantities such as rms slopes and/or curvatures, obtained by making oversimplified assumptions on the contact area geometry, are largely incorrect, as the truncation of the PSD spectrum of roughness at short wavelengths is irrelevant. We find stickiness is destroyed typically at roughness amplitudes up to three orders of mag…
The adhesive contact between elastic solids with randomly rough, self affine fractal surfaces is studied by molecular dynamics (MD) simulations. The interfacial binding energy obtained from the simulations of nominally flat and curved surfaces is compared with the predictions of the contact mechanics theory by Persson. Theoretical and simulation results agree rather well, and most of the differences observed can be attributed to finite size effects and to the long-range nature of the interaction between the atoms in the block and the substrate in the MD model, as compared to the analytical the…
I study the contact between a rigid solid with a randomly rough surface and an elastic block with a flat surface. I derive a relation between the (average) interfacial separation $u$ and the applied normal squeezing pressure $p$. I show that for non-adhesive inte raction and small applied pressure, p is proportional to exp (-u/u_0), in good agreement with recent experimental observation.
We present an experimental investigation of the non stationary frictional properties of multicontact interfaces between rough elastomers and rough hard glass at low velocities (<= 200 mu m s^{-1}). These systems, for which the deformation contribution to friction is negligible, are shown to exhibit a phenomenology which is similar to what is observed for non elastomeric materials in the same multi-contact configuration, and which are quantitatively described by the state- and rate-dependent friction laws. This permits to identify clearly the two contributions to adhesive friction which are mix…
Nm-range forces acting between calcite surfaces in water affect macroscopic properties of carbonate rocks and calcite-based granular materials, and are significantly influenced by calcite surface recrystallization. We suggest that the repulsive mechanical effects related to nm-scale surface recrystallization of calcite in water could be partially responsible for the observed decrease of cohesion in calcitic rocks saturated with water. Using the Surface Forces Apparatus (SFA), we simultaneously followed the calcite reactivity and measured the forces in water in two surface configurations: betwe…
When two solids are squeezed together they will in general not make atomic contact everywhere within the nominal (or apparent) contact area. This fact has huge practical implications and must be considered in many technological applications. In this paper I briefly review basic theories of contact mechanics. I consider in detail a recently developed contact mechanics theory. I derive boundary conditions for the stress probability distribution function for elastic, elastoplastic and adhesive contact between solids and present numerical results illustrating some aspects of the theory. I analyze …
We use molecular simulations to study the nonadhesive and adhesive atomic-scale contact of rough spheres with radii ranging from nanometers to micrometers over more than ten orders of magnitude in applied normal load. At the lowest loads, the interfacial mechanics is governed by the contact mechanics of the first asperity that touches. The dependence of contact area on normal force becomes linear at intermediate loads and crosses over to Hertzian at the largest loads. By combining theories for the limiting cases of nominally flat rough surfaces and smooth spheres, we provide parameter-free ana…
Both the shape of individual particles and their surface properties contribute to the strength of a granular material under shear. Here we show the degree to which these two aspects can be intertwined. In experiments on assemblies of 3D printed, convex lens-shaped particles, we measure the stress-strain response under repeated compressive loading and find that the aggregate's shear strength falls rapidly when compared to other particle shapes. We probe the granular material at mm-scales with X-ray computed tomography and $μ$m-scales with high-resolution surface metrology to look for the cause …
Flash temperature in sliding contacts: comparing theory with experiments
Peter Grünberg Institute (PGI-1), Forschungszentrum Jülich（于利希研究中心）；State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences（中国科学院兰州化学物理研究所固体润滑国家重点实验室）；MultiscaleConsulting（多尺度咨询公司）
Machine elements and mechanical components have often surfaces with anisotropic roughness, which may result from the machining processes, e.g. grinding, or from wear. Hence, it is important to understand how surface roughness anisotropy affects contact mechanics properties, such as friction and the interface separation, which is important for lubricated contacts. Here we extend and apply a multiscale mean-field model to the lubricated contact between a soft (e.g. rubber) elastic solid and a rigid countersurface. We consider surfaces with anisotropic surface roughness, and discuss how the fluid…
Adhesive [e.g. van der Waals] forces were not generally taken into account in contact mechanics until 1971, when Johnson, Kendall and Roberts (JKR) generalized Hertz' solution for an elastic sphere using an energetic argument which we now recognize to be analogous to that used in linear elastic fracture mechanics. A significant result is that the load-displacement relation exhibits instabilities in which approaching bodies `jump in' to contact, whereas separated bodies `jump out' at a tensile `pull-off force'. The JKR approach has since been widely used in other geometries, but at small length…
We study the adhesive contact between elastic solids with randomly rough, self affine fractal surfaces. We present molecular dynamics (MD) simulation results for the interfacial stress distribution and the wall-wall separation. We compare the MD results for the relative contact area and the average interfacial separation, with the prediction of the contact mechanics theory of Persson. We find good agreement between theory and the simulation results. We apply the theory to the system studied by Benz et al. involving polymer in contact with polymer, but in this case the adhesion gives only a sma…
Dense suspensions of colloidal or granular particles can display pronounced non-Newtonian behaviour, such as discontinuous shear thickening (DST) and shear jamming (SJ). The essential contribution of particle surface roughness and adhesive forces confirms that stress-activated contacts can play a key role in these phenomena. By employing a system of microparticles coated by responsive polymers that allow friction, adhesion, and surface roughness to be selectively and independently tuned as a function of temperature, we offer a way to disentangle these contributions. We find that DST occurs at …
We study the relation between a threshold-force based model at the microscopic scale and mode I fracture at the macroscopic scale in a system of discrete interacting springs. Specifically, we idealize the contact between two surfaces as that between a rigid surface and a collection of springs with long-range interaction and a constant tensile threshold force. We show that a particular scaling similar to that of crack-tip stress in Linear Elastic Fracture Mechanics leads to a macroscopic limit behavior. The model also reproduces the scaling behaviors of the JKR model of adhesive contact. We det…
We present a newly developed approach for the calculation of interfacial stiffness and contact area evolution between two rough bodies exhibiting self affine surface structures. Using spline assisted discretization to define localised contact normals and surface curvatures we interpret the mechanics of simulated non-adhesive elastic surface-profiles subjected to normal loading by examining discrete contact points as projected Hertzian spheres. The analysis of rough-to-rough contact mechanics for surface profiles exhibiting fractal structures, with fractal dimensions in the regime 1 2, reveals …
Adhesive peeling of a thin elastic film from a substrate is a classic problem in mechanics. However, many of the investigations on this topic to date have focused on peeling from substrates with flat surfaces. In this paper, we study the problem of peeling an elastic thin film from a rigid substrate that has periodic surface undulations. We allow for contact between the detached part of the film with the substrate. We give analytical results for computing the equilibrium force given the true peeling angle, which is the angle at which the detached part of the film leaves the substrate. When the…
Surface topography strongly modifies adhesion of hard-material contacts, yet roughness of real surfaces typically exists over many length scales. This investigation aims to determine which scales of topography have the strongest effect on macroscopic adhesion. Adhesion measurements were performed on technology-relevant diamond coatings of varying roughness using spherical ruby probes that are large enough ($0.5$-mm-diameter) to sample all length scales of topography. For each material, more than $2000$ measurements of pull-off force were performed in order to investigate the magnitude and stat…
We carry out a statistically meaningful study on self-affine rough surfaces in elastic frictionless non-adhesive contact. We study the evolution of the true contact area under increasing squeezing pressure. Rough surfaces are squeezed from zero up to full contact, which enables us to compare the numerical results both with asperity based models at light pressures and with Persson's contact model for the entire range of pressures. Through the contact perimeter we estimate the error bounds inherent to contact area calculation in discrete problems. A large number of roughness realizations enables…
The contact of solids with rough surfaces plays a fundamental role in physical phenomena such as friction, wear, sealing, and thermal transfer. However, its simulation is a challenging problem due to surface asperities covering a wide range of length-scales. In addition, non-linear local processes, such as plasticity, are expected to occur even at the lightest loads. In this context, robust and efficient computational approaches are required. We therefore present a novel numerical method, based on integral equations, capable of handling the large discretization requirements of real rough surfa…
