Microfluidic chips provide unparalleled control over droplets and jets, which have advanced all natural sciences. However, microfluidic applications could be vastly expanded by increasing the per-channel throughput and directly exploiting the output of chips for rapid additive manufacturing. We unlock these features with in-air microfluidics, a new chip-free platform to manipulate microscale liquid streams in the air. By controlling the composition and in-air impact of liquid microjets by surface tension-driven encapsulation, we fabricate monodisperse emulsions, particles, and fibers with diameters of 20 to 300um at rates that are 10 to 100 times higher than chip-based droplet microfluidics. Furthermore, in-air microfluidics uniquely enables module-based production of three-dimensional (3D) multiscale (bio)materials in one step because droplets are partially solidified in-flight and can immediately be printed onto a substrate. In-air microfluidics is cytocompatible, as demonstrated by additive manufacturing of 3D modular constructs with tailored micro-environments for multiple cell types. Its in-line control, high throughput and resolution, and cytocompatibility make in-air microfluidics a versatile platform technology for science, industry, and health care.
Ultrasound-vaporizable microdroplets can be exploited for targeted drug delivery. However, it requires customized microfluidic techniques able to produce monodisperse, capillary-sized and biocompatible multiple emulsions. Recent development of microfluidic devices led to the optimization of microdroplet production with high yields, low polydispersity and well-defined diameters. So far, only few were shown to be efficient for simple droplets or multiple emulsions production below 5 microns in diameter, which is required to prevent microembolism after intravenous injection. Here, we present a ve…
Multiple emulsions are a class of soft fluid in which small drops are immersed within a larger one and stabilized over long periods of time by a surfactant. We recently showed that, if a monodisperse multiple emulsion is subject to a pressure-driven flow, a wide variety of nonequilibrium steady states emerges at late times, whose dynamics relies on a complex interplay between hydrodynamic interactions and multibody collisions among internal drops. In this work, we use lattice Boltzmann simulations to study the dynamics of polydisperse double emulsions driven by a Poiseuille flow within a micro…
Droplet microfluidics, in which micro-droplets serve as individual reactors, has enabled a wide range of high-throughput biochemical processes. Unlike solid wells typically used in current biochemical assays, droplets are subject to instability and can undergo breakup, especially under fast flow conditions. Although the physics of single drops has been studied extensively, the flow of crowded drops or concentrated emulsions, where droplet volume fraction exceeds 80 percent, is relatively unexplored in microfluidics. In this article and the related invited lecture from the 74th Annual Meeting o…
We investigate imbibition of a monodisperse emulsion into a low-aspect ratio microfluidic channel with the height h comparable to the droplet diameter d. For confinement ratio d/h = 1.2, the tightly confined disk-like droplets in the channel move more slowly compared to the average suspension velocity. Behind the meniscus that drives the imbibition, there is a droplet-free region, separated from the suspension region by a sharp concentration front. The suspension exhibits strong droplet density and velocity fluctuations, but on average, the suspension domain remains uniform. For weaker confine…
We report an easy-to-implement method that allows the direct generation of water-in-water (w/w) single emulsions. The method relies on direct perturbation of the pressure that drives the flow of the dispersed phase of the emulsions. The resultant inner jet is induced to break up into droplets due to the growth of the perturbation through Rayleigh-Plateau instability [L. Rayleigh, Proc. R. Soc. London 29, 71-97 (1879)]; this leads to the formation of monodisperse droplets. By implementing this method on a modified microfluidic device, we directly generate water-in-water-in-water (w/w/w) double …
The performances of the Color-Gradient (CG) and of the Shan-Chen (SC) multicomponent Lattice Boltzmann models are quantitatively compared side-by-side on multiple physical flow problems where breakup, coalescence and contraction of fluid ligaments are important. The flow problems are relevant to microfluidic applications, jetting of microdroplets as seen in inkjet printing, as well as emulsion dynamics. A significantly wider range of parameters is shown to be accessible for CG in terms of density-ratio, viscosity-ratio and surface tension values. Numerical stability for a high density ratio $\…
Here, we trap and control the position of droplets to study their dynamics using hydrodynamic forces alone without an external field. The hydrodynamic trap is adapted from a previously implemented Stokes trap by incorporating a drop-on-demand system to generate droplets at a T-junction geometry on the same microfluidic chip. We then study confined droplet dynamics in response to perturbation by applying a millisecond-pressure pulse to deform trapped droplets. Droplet shape relaxation after cessation of the pressure pulse follows an exponential decay. The characteristic droplet shape relaxation…
In this work, we present two types of microfluidic chips involving magnetic nanoparticles dispersed in cyclohexane with oleic acid. In the first case, the hydrophobically coated nanoparticles are self-assembled with an amphiphilic diblock copolymer by a double-emulsion process in order to prepare giant magnetic vesicles (polymersomes) in one step and at a high throughput. It was shown in literature that such diblock copolymer W/O/W emulsion droplets can evolve into polymersomes made of a thin (nanometric) magnetic membrane through a dewetting transition of the oil phase from the aqueous intern…
Atomization of emulsion droplets is ubiquitous across a variety of application domains ranging from NextGen combustors to fabrication of biomedical implants. An understanding of the atomization mechanism in emulsions can result in a paradigm shift in customized designs of efficient systems, be it in energy or biotechnology sectors. In this paper, we specifically study the breakup mechanism of an evaporating contact-free (acoustic levitation) emulsion droplet (water-oil) under external heating. Three distinct regimes are observed during the lifespan of the evaporating droplet. Initially, the dr…
To ensure homogeneous conditions within the complete area of perfused microfluidic bio-reactors, we develop a general design of a continuously feed bio-reactor with uniform perfusion flow. This is achieved by introducing a specific type of perfusion inlet to the reaction area. The geometry of these inlets are found using the methods of topology optimization and shape optimization. The results are compared with two different analytic models, from which a general parametric description of the design is obtained and tested numerically. Such a parametric description will generally be beneficial fo…
The rheology of pressure-driven flows of two-dimensional dense monodisperse emulsions in neutral wetting microchannels is investigated by means of mesoscopic lattice simulations, capable of handling large collections of droplets, in the order of several hundreds. The simulations reveal that the fluidization of the emulsion proceeds through a sequence of discrete steps, characterized by yielding events whereby layers of droplets start rolling over each other, thus leading to sudden drops of the relative effective viscosity. It is shown that such discrete fluidization is robust against loss of c…
The multiphase flow of droplets is widespread, both at the industrial and the microscale, for both biological and non-biological applications alike. But the ensemble interactions of such systems are inherently nonlinear and complex, compounded by interfacial effects, making it a difficult many-body problem for theory. In comparison, the self-assembly dynamics of solid particles in flow have long been described and successfully exploited in the field of inertial microfluidics, where particle crystals can be realized from inertial forces and hydrodynamic interactions. Here, we report novel self-…
We used volume-of-fluid (VOF) method to perform three-dimensional numerical simulations of droplet formation of Newtonian fluids in microfluidic T-junction devices. To evaluate the performance of the VOF method we examined the regimes of drop formation and determined droplet size as a function of system parameters. Comparison of the simulation results with four sets of experimental data from the literature showed good agreement, validating the VOF method. Motivated by the lack of adequate studies investigating the influence of viscosity ratio (λ) on the generated droplet size, we mapped the de…
Surface acoustic waves (SAWs) are versatile tools to manipulate fluids at small scales for microfluidics and bio- logical applications. A non-exhaustive list of operations that can be performed with SAW includes sessile droplet displacement, atomization, division and merging but also the actuation of fluids embedded in microchannels or the manipulation of suspended particles. However, each of these operations requires a specific design of the wave generation system, the so-called interdigitated transducers (IDTs). Depending on the application, it might indeed be necessary to generate focused o…
Petra S. Dittrich is associate professor for Bioanalytics at the Department of Biosystems Science and Engineering at ETH Zürich. Here she describes the microfluidic devices that her lab develops to facilitate comprehensive studies on membranes with high resolution imaging techniques.
Andrew J. deMello is professor of Biochemical Engineering in the Department of Chemistry and Applied Biosciences at ETH Zürich. In this contribution he describes the efforts that his lab has undertaken in developing novel microfluidic systems for molecular and nanomaterial synthesis, droplet-based systems for ultra-high-throughput experimentation and novel optical techniques for sensitive and rapid analysis in small volume environments.
Microfluidic channels with embedded ion permselective medium under the application of electric current are commonly used for electrokinetic processes as on-chip ion concentration polarization (ICP) and bioparticle preconcentration to enhance biosensing. Herein, we demonstrate the ability to dynamically control the electrically driven ion transport by integrating individually addressable microvalves. The microvalves are located along a main microchannel that is uniformly coated with a thin layer of an ion-exchange membrane (IEM). The interplay of ionic transport between the solution within the …
Bacteria biodegradation of immiscible oil requires cell-droplet encounters, surface attachment, and hydrocarbon metabolism. Chemical dispersants are applied to oil spills to reduce the mean dispersed droplet size, thereby increasing the available surface area for attachment, in attempts to facilitate bacterial biodegradation. However, their effectiveness remains contentious as studies have shown that dispersants can inhibit, enhance, or have no effect on biodegradation. Therefore, questions remain on whether dispersants affect surface attachment or cell viability. Here, using microfluidics and…
It is widely agreed that phase change materials (PCMs) are of high interest for sustainable energy future. Many of the applications require anti-leakage properties of PCM, that can be accomplished through PCM encapsulation. In this study, scalable and considerably simplified approach based on the microfluidics principles was successfully designed for polyvinylidene fluoride (PVDF) hollow- and for leakage-free paraffin-core/PVDF-sheath fibers production. The required device can be as simple as syringe+tube+glass capillary. The fibers were created by PVDF/N,NDimethylformamide (DMF) solution and …
The hydrodynamics of droplets is significant in wide-ranging applications involving immiscible fluids and emulsions in food and pharmaceutical. The control and manipulation of droplets are primarily a function of flow governing and geometrical parameters. The finite element and level set approaches are used in this work to explore the influences of capillary number (Ca) and flow rate ratio (Qr) of dispersed and continuous phases on hydrodynamics of droplet generation in two-phase flow through T-junction cross-flow microfluidic device. A mathematical model based on a mass continuity, Navier-Sto…
This work has explored interface evolution and pinch-off mechanism of the droplet formation in two-phase flow through cross-flow microfluidic device. The two-dimensional mathematical model equations have been solved using the finite element method under the squeezing regime ($Ca_c < 10^{-2}$) for wide range of flow rates ($Qr = 0.1 - 10$) and fixed contact angle ($θ=135^o$). The droplet formation process has been classified into various instantaneous stages as initial, filling, squeezing, pinch-off and stable droplet through microscopic visualization of interface evolution in phase profiles. T…
Albert van den Berg is a full professor on Miniaturized Systems for (Bio)Chemical Analysis at at the University of Twente. In this contribution he describes how microfluidic techniques can be used to mimic xenobiotic metabolism in vitro. Similar devices can also be used to electrochemically cleave proteins for mass spectrometric detection and database searching.
Free-surface electrokinetic flows have been attracting increasing attention from the research community over recent times, as attributable to their diverse fields of applications ranging from fluid mixing, particle manipulation to bio-chemical processing on a chip. Traditional electrokinetic processes governing free surface flows are mostly effective in manipulating fluids having characteristically low values of the electrical conductivity (lower than 0.085 S/m). Biological and biochemical processes, on the other hand, typically aim to manipulate fluids having higher electrical conductivities.…
Sindy Tang is assistant professor at in the Department of Mechanical Engineering at Stanford University. In this contribution she describes how her team uses droplet microfluidics to identify bacteria that could increase the efficiency of generation of bioplastics, and how this work motivated them to investigate the physics and design criteria necessary for further up-scaling of the droplet technology.
The present study deals with the dynamics of a double emulsion confined in a microchannel under the presence of a uniform electric field. Towards investigating the non-trivial electrohydrodynamics of a compound droplet, confined in between two parallel plate electrodes, a phase field approach has been adopted. Under the assumption of negligible fluid inertia and small shape deformation, an asymptotic model is also developed to predict the transient as well as the steady state droplet dynamics in the limiting case of an unbounded suspending medium. The phases involved are either assumed to be p…
Isotachophoresis (ITP) is a versatile electrophoretic technique which can be used for sample preconcentration, separation, purification, mixing, and control and acceleration of chemical reactions. Although the basic technique is nearly a century old and widely used, there has been a persistent need for an easily approachable, succinct, and rigorous review of ITP theory and analysis. This is important as interest and adoption of the technique has grown over the last two decades, especially because of its implementation into microfluidics and integration with on-chip chemical and biochemical ass…
Small volume fluid handling in single and multiphase microfluidics provides a promising strategy for efficient bio-chemical assays, low-cost point-of-care diagnostics and new approaches to scientific discoveries. However multiple barriers exist towards low-cost field deployment of programmable microfluidics. Incorporating multiple pumps, mixers and discrete valve based control of nanoliter fluids and droplets in an integrated, programmable manner without additional required external components has remained elusive. Combining the idea of punch card programming with arbitrary fluid control, here…
We present a droplet-based surface acoustic wave (SAW) system designed to viably detach biological cells from a surface and sort cell types based on differences in adhesion strength (adhesion contrast), without the need to label cells with molecular markers. The system uses modulated SAW to generate pulsatile flows in the droplets and efficiently detach the cells, thereby minimizing SAW excitation power and exposure time. As a proof-of-principle, the system is shown to efficiently sort HEK 293 from A7r5 cells based on adhesion contrast. Results are obtained in minutes with sorting purity and e…
