In this work, motivated by recent manufacturing trends, we investigate autonomous robotic assembly. Industrial assembly tasks require contact-rich manipulation skills, which are challenging to acquire using classical control and motion planning approaches. Consequently, robot controllers for assembly domains are presently engineered to solve a particular task, and cannot easily handle variations in the product or environment. Reinforcement learning (RL) is a promising approach for autonomously acquiring robot skills that involve contact-rich dynamics. However, RL relies on random exploration for learning a control policy, which requires many robot executions, and often gets trapped in locally suboptimal solutions. Instead, we posit that prior knowledge, when available, can improve RL performance. We exploit the fact that in modern assembly domains, geometric information about the task is readily available via the CAD design files. We propose to leverage this prior knowledge by guiding RL along a geometric motion plan, calculated using the CAD data. We show that our approach effectively improves over traditional control approaches for tracking the motion plan, and can solve assembly tasks that require high precision, even without accurate state estimation. In addition, we propose a neural network architecture that can learn to track the motion plan, and generalize the assembly controller to changes in the object positions.
In this work, we propose a framework called Auto-Assembly for automated robotic assembly from design files and demonstrate a practical implementation on modular parts joined by fastening using a robotic cell consisting of two robots. We show the flexibility of the approach by testing it on different input designs. Auto-Assembly consists of several parts: design analysis, assembly sequence generation, bill-of-process (BOP) generation, conversion of the BOP to control code, path planning, simulation, and execution of the control code to assemble parts in the physical environment.
NVIDIA Corporation（英伟达公司）；University of Washington（华盛顿大学）
Robotic assembly is one of the oldest and most challenging applications of robotics. In other areas of robotics, such as perception and grasping, simulation has rapidly accelerated research progress, particularly when combined with modern deep learning. However, accurately, efficiently, and robustly simulating the range of contact-rich interactions in assembly remains a longstanding challenge. In this work, we present Factory, a set of physics simulation methods and robot learning tools for such applications. We achieve real-time or faster simulation of a wide range of contact-rich scenes, inc…
Osaka University（大阪大学）；National Institute of Advanced Industrial Science and Technology (AIST)（日本产业技术综合研究所）
Industrial robot manipulators are playing a more significant role in modern manufacturing industries. Though peg-in-hole assembly is a common industrial task which has been extensively researched, safely solving complex high precision assembly in an unstructured environment remains an open problem. Reinforcement Learning (RL) methods have been proven successful in solving manipulation tasks autonomously. However, RL is still not widely adopted on real robotic systems because working with real hardware entails additional challenges, especially when using position-controlled manipulators. The ma…
Backward Layout Search for Sequence-Constrained Robotic Assembly
College of Computer and Information Sciences, Fujian Agriculture and Forestry University（福建农林大学计算机与信息学院）；School of Mechatronic Engineering and Automation, Shanghai University（上海大学机电工程与自动化学院）；Department of System Innovation, Graduate School of Engineering Science, Osaka University（大阪大学工程科学研究生院系统创新系）
Massachusetts Institute of Technology（麻省理工学院）；Institute for Systems and Robotics, Instituto Superior Técnico（高等技术学院系统与机器人研究所）
As access to space and robotic autonomy capabilities move forward, there is simultaneously a growing interest in deploying large, complex space structures to provide new on-orbit capabilities. New space-borne observatories, large orbital outposts, and even futuristic on-orbit manufacturing will be enabled by robotic assembly of space structures using techniques like on-orbit additive manufacturing which can provide flexibility in constructing and even repairing complex hardware. However, the dynamics underlying the robotic assembler during manipulation may operate under inertial uncertainties.…
University of California, Berkeley（加州大学伯克利分校）；Mitsubishi Electric Research Laboratories（三菱电机研究实验室）
This paper presents a novel trajectory optimization formulation to solve the robotic assembly of the belt drive unit. Robotic manipulations involving contacts and deformable objects are challenging in both dynamic modeling and trajectory planning. For modeling, variations in the belt tension and contact forces between the belt and the pulley could dramatically change the system dynamics. For trajectory planning, it is computationally expensive to plan trajectories for such hybrid dynamical systems as it usually requires planning for discrete modes separately. In this work, we formulate the bel…
Peking University（北京大学）；Stanford University（斯坦福大学）；Tencent AI Lab（腾讯人工智能实验室）
Part assembly is a typical but challenging task in robotics, where robots assemble a set of individual parts into a complete shape. In this paper, we develop a robotic assembly simulation environment for furniture assembly. We formulate the part assembly task as a concrete reinforcement learning problem and propose a pipeline for robots to learn to assemble a diverse set of chairs. Experiments show that when testing with unseen chairs, our approach achieves a success rate of 74.5% under the object-centric setting and 50.0% under the full setting. We adopt an RRT-Connect algorithm as the baseli…
Aerospace production volumes have increased over time and robotic solutions have been progressively introduced in the aeronautic assembly lines to achieve high-quality standards, high production rates, flexibility and cost reduction. Robotic workcells are sometimes characterized by robots mounted on slides to increase the robot workspace. The slide introduces an additional degree of freedom, making the system kinematically redundant, but this feature is rarely used to enhance performances. The paper proposes a new concept in trajectory planning, that exploits the redundancy to satisfy addition…
Massachusetts Institute of Technology（麻省理工学院）；Princeton University（普林斯顿大学）
Additive robotic construction of building-scale discrete bar structures, such as trusses and space frames, is increasingly attractive due to the potential improvements in efficiency, safety, and design possibilities. However, programming complex robots, such as manipulators with seven degrees of freedom, to successfully complete construction tasks can be tedious, challenging, or impossible for a human to do manually. Namely, the structure must be constructed in a sequence that preserves structural properties, such as stiffness, at each step. At the same time, this sequence must allow for the r…
Deploying large, complex space structures is of great interest to the modern scientific world as it can provide new capabilities in obtaining scientific, communicative, and observational information. However, many theoretical mission designs contain complexities that must be constrained by the requirements of the launch vehicle, such as volume and mass. To mitigate such constraints, the use of on-orbit additive manufacturing and robotic assembly allows for the flexibility of building large complex structures including telescopes, space stations, and communication satellites. The contribution o…
We introduce a robotic assembly system that streamlines the design-to-make workflow for going from a CAD model of a product assembly to a fully programmed and adaptive assembly process. Our system captures (in the CAD tool) the intent of the assembly process for a specific robotic workcell and generates a recipe of task-level instructions. By integrating visual sensing with deep-learned perception models, the robots infer the necessary actions to assemble the design from the generated recipe. The perception models are trained directly from simulation, allowing the system to identify various pa…
Osaka University（大阪大学）；National Inst. of AIST（国立先进工业科学技术研究所）
Planning dual-arm assembly of more than three objects is a challenging Task and Motion Planning (TAMP) problem. The assembly planner shall consider not only the pose constraints of objects and robots, but also the gravitational constraints that may break the finished part. This paper proposes a planner to plan the dual-arm assembly of more than three objects. It automatically generates the grasp configurations and assembly poses, and simultaneously searches and backtracks the grasp space and assembly space to accelerate the motion planning of robot arms. Meanwhile, the proposed method consider…
Enhancing Autonomous Manipulator Control with Human-in-loop for Uncertain Assembly Environments
Space Robotics Lab. (SRL) in Department of Aerospace Engineering, Graduate School of Engineering, Tohoku University（太空机器人实验室（SRL）位于航空航天工程系，工学研究生院，东北大学）
Robotic manipulators are widely used in modern manufacturing processes. However, their deployment in unstructured environments remains an open problem. To deal with the variety, complexity, and uncertainty of real-world manipulation tasks, it is essential to develop a flexible framework with reduced assumptions on the environment characteristics. In recent years, reinforcement learning (RL) has shown great results for single-arm robotic manipulation. However, research focusing on dual-arm manipulation is still rare. From a classical control perspective, solving such tasks often involves comple…
TeCIP Institute, Scuola Superiore Sant’Anna（圣安娜高等学校TeCIP研究所）
During the design phase of products and before going into production, it is necessary to verify the presence of mechanical plays, tolerances, and encumbrances on production mockups. This work introduces a multi-modal system that allows verifying assembly procedures of products in Virtual Reality starting directly from CAD models. Thus leveraging the costs and speeding up the assessment phase in product design. For this purpose, the design of a novel 6-DOF Haptic device is presented. The achieved performance of the system has been validated in a demonstration scenario employing state-of-the-art…
FZI Research Center for Information Technology（FZI信息技术研究中心）
The programming of robotic assembly tasks is a key component in manufacturing and automation. Force-sensitive assembly, however, often requires reactive strategies to handle slight changes in positioning and unforeseen part jamming. Learning such strategies from human performance is a promising approach, but faces two common challenges: the handling of low part clearances which is difficult to capture from demonstrations and learning intuitive strategies offline without access to the real hardware. We address these two challenges by learning probabilistic force strategies from data that are ea…
ABB Robotics（ABB机器人）；ABB Corporate Research（ABB企业研究院）；Royal Institute of Technology (KTH)（皇家理工学院（KTH））
Industrial robots can solve very complex tasks in controlled environments, but modern applications require robots able to operate in unpredictable surroundings as well. An increasingly popular reactive policy architecture in robotics is Behavior Trees but as with other architectures, programming time still drives cost and limits flexibility. There are two main branches of algorithms to generate policies automatically, automated planning and machine learning, both with their own drawbacks. We propose a method for generating Behavior Trees using a Genetic Programming algorithm and combining the …
Most of industrial robotic assembly tasks today require fixed initial conditions for successful assembly. These constraints induce high production costs and low adaptability to new tasks. In this work we aim towards flexible and adaptable robotic assembly by using 3D CAD models for all parts to be assembled. We focus on a generic assembly task - the Siemens Innovation Challenge - in which a robot needs to assemble a gear-like mechanism with high precision into an operating system. To obtain the millimeter-accuracy required for this task and industrial settings alike, we use a depth camera moun…
Vision-based robotic assembly is a crucial yet challenging task as the interaction with multiple objects requires high levels of precision. In this paper, we propose an integrated 6D robotic system to perceive, grasp, manipulate and assemble blocks with tight tolerances. Aiming to provide an off-the-shelf RGB-only solution, our system is built upon a monocular 6D object pose estimation network trained solely with synthetic images leveraging physically-based rendering. Subsequently, pose-guided 6D transformation along with collision-free assembly is proposed to construct any designed structure …
Fine robotic assembly, in which the parts to be assembled are small and fragile and lie in an unstructured environment, is still out of reach of today's industrial robots. The main difficulties arise in the precise localization of the parts in an unstructured environment and the control of contact interactions. Our contribution in this paper is twofold. First, we propose a taxonomy of the manipulation primitives that are specifically involved in fine assembly. Such a taxonomy is crucial for designing a scalable robotic system (both hardware and software) given the complexity of real-world asse…
Active Force Control (AFC) is an important scheme for tackling high-precision robotic assembly. Classical force controllers are highly surface-dependent: the controller must be carefully tuned for each type of surface in contact, in order to avoid instabilities and to achieve a reasonable performance level. Here, we build upon the recently-developed Convex Controller Synthesis (CCS) to enable high-precision assembly across a wide range of surface stiffnesses without any surface-dependent tuning. Specifically, we demonstrate peg-in-hole assembly with 100 micron clearance, initial position uncer…
Tsinghua University（清华大学）；Institute of Automation, Chinese Academy of Sciences（中国科学院自动化研究所）
In this paper, we present an overview of robotic peg-in-hole assembly and analyze two main strategies: contact model-based and contact model-free strategies. More specifically, we first introduce the contact model control approaches, including contact state recognition and compliant control two steps. Additionally, we focus on a comprehensive analysis of the whole robotic assembly system. Second, without the contact state recognition process, we decompose the contact model-free learning algorithms into two main subfields: learning from demonstrations and learning from environments (mainly base…
Ecole des Mines de Nantes（南特高等矿业学校）；Institut de Recherches en Communications et en Cybernetique de Nantes（南特通信与控制论研究所）
The paper presents an approach for the identification of elasto-static parameters of a robotic manipulator using the virtual experiments in a CAD environment. It is based on the numerical processing of the data extracted from the finite element analysis results, which are obtained for isolated manipulator links. This approach allows to obtain the desired stiffness matrices taking into account the complex shape of the links, couplings between rotational/translational deflections and particularities of the joints connecting adjacent links. These matrices are integral parts of the manipulator lum…
Osaka University（大阪大学）；University of California, Santa Cruz（加州大学圣克鲁兹分校）
This paper develops a robotic manipulation planner for human-robot collaborative assembly. Unlike previous methods which study an independent and fully AI-equipped autonomous system, this paper explores the subtask distribution between a robot and a human and studies a human-in-the-loop robotic system for collaborative assembly. The system distributes the subtasks of an assembly to robots and humans by exploiting their advantages and avoiding their disadvantages. The robot in the system will work on pick-and-place tasks and provide workpieces to humans. The human collaborator will work on fine…
Despite their contributions to the financial efficiency and environmental sustainability of industrial processes, robotic assembly and disassembly have been understudied in the existing literature. This is in contradiction to their importance in realizing the Fourth Industrial Revolution. More specifically, although most of the literature has extensively discussed how to optimally assemble or disassemble given products, the role of other factors has been overlooked. For example, the types of robots involved in implementing the sequence plans, which should ideally be taken into account througho…
Robust task-oriented grasp planning is vital for autonomous robotic precision assembly tasks. Knowledge of the objects' geometry and preconditions of the target task should be incorporated when determining the proper grasp to execute. However, several factors contribute to the challenges of realizing these grasps such as noise when controlling the robot, unknown object properties, and difficulties modeling complex object-object interactions. We propose a method that decomposes this problem and optimizes for grasp robustness, precision, and task performance by learning three cascaded networks. …
University of Maryland, College Park（马里兰大学帕克分校）；King Abdullah University of Science & Technology（阿卜杜拉国王科技大学）
We present the design, characterization, and experimental results for a new modular robotic system for programmable self-assembly. The proposed system uses the Hybrid Cube Model (HCM), which integrates classical features from both deterministic and stochastic self-organization models. Thus, for instance, the modules are passive as far as their locomotion is concerned (stochastic), and yet they possess an active undocking routine (deterministic). The robots are constructed entirely from readily accessible components and unlike many existing robots, their excitation is not fluid mediated. Instea…
Mitsubishi Electric Research Laboratories（三菱电机研究实验室）
Insertion operations are a critical element of most robotic assembly operation, and peg-in-hole (PiH) insertion is one of the most widely studied tasks in the industrial and academic manipulation communities. PiH insertion is in fact an entire class of problems, where the complexity of the problem can depend on the type of misalignment and contact formation during an insertion attempt. In this paper, we present the design and analysis of adaptive compliance controllers which can be used in insertion-type assembly tasks, including learning-based compliance controllers which can be used for inse…
Autonomous Integration and Improvement of Robotic Assembly using Skill Graph Representations
Department of Electrical and Computer Engineering, Carnegie Mellon University（卡内基梅隆大学电气与计算机工程系）；Robotics Institute, Carnegie Mellon University（卡内基梅隆大学机器人研究所）
Graduate School of Engineering Science, Osaka University（大阪大学工程科学研究生院）；Chinese University of Hong Kong（香港中文大学）
Existing methods for predicting robotic snap joint assembly cannot predict failures before their occurrence. To address this limitation, this paper proposes a method for predicting error states before the occurence of error, thereby enabling timely recovery. Robotic snap joint assembly requires precise positioning; therefore, even a slight offset between parts can lead to assembly failure. To correctly predict error states, we apply functional principal component analysis (fPCA) to 6D force/torque profiles that are terminated before the occurence of an error. The error state is identified by a…
REASSEMBLE: A Multimodal Dataset for Contact-rich Robotic Assembly and Disassembly
Autonomous Systems Lab, Institute of Computer Technology, TU Wien（自主系统实验室，计算机技术学院，维也纳技术大学）；Institute of Robotics and Mechatronics (DLR), German Aerospace Center（机器人与机电系统研究所（DLR），德国航空航天中心）
AssemLM: A Spatial Reasoning Multimodal Large Language Model for Robotic Assembly
Fudan University（复旦大学）；Institute of Artificial Intelligence (TeleAI), China Telecom（人工智能研究所（TeleAI），中国电信）；Tianjin University（天津大学）；Northwestern Polytechnical University（西北工业大学）；Tsinghua University（清华大学）；City University of Hong Kong（香港城市大学）
Osaka University（大阪大学）；National Institute of Advanced Industrial Science and Technology（国立先进工业科学技术研究院）
Robotic assembly tasks involve complex and low-clearance insertion trajectories with varying contact forces at different stages. While the nominal motion trajectory can be easily obtained from human demonstrations through kinesthetic teaching, teleoperation, simulation, among other methods, the force profile is harder to obtain especially when a real robot is unavailable. It is difficult to obtain a realistic force profile in simulation even with physics engines. Such simulated force profiles tend to be unsuitable for the actual robotic assembly due to the reality gap and uncertainty in the as…
WorkBenchMark: A LEGO-Based Assembly Benchmark with an Assembly-by-Disassembly Baseline for the Smart Manufacturing League
Chair of Machine Learning and Reasoning (i6), RWTH Aachen University（亚琛工业大学机器学习与推理教席（i6））；MASCOR Institute, FH Aachen University of Applied Science（亚琛应用技术大学MASCOR研究所）
