A thermodynamic model based on the law of mass action is used to calculate concentrations of elementary point defects and to determine site preferences of solute atoms in ordered alloys. Combinations of lattice vacancies, antisite atoms and host interstitials that form equilibrium defects are enumerated for the CsCl (B2) and Ni2Al3 structures. For CsCl, in addition to the two substitutional sites, a distorted tetrahedral interstitial site is considered. For Ni2Al3, the Ni site, two distinct Al sites and a vacant, insterstitial-type Ni-site are considered. An equation of constraint among concentrations of elementary defects is derived that is valid for any crystal structure. The concentration of a selected defect can be solved using the equation of constraint in conjunction with mass-action equations for defect combinations. The method leads directly to defect concentrations without the need to evaluate composition-dependent chemical potentials, resulting in a more transparent formalism.
The model is used to explore the phenomenology of site-preferences of dilute ternary solute atoms. Findings are in agreement with previous treatments restricted to substitutional sites. General rules for how site-preferences depend on temperature and on composition in non-stoichiometric compounds are obtained through algebraic analysis and numerical simulations: (1) Solute S tends to occupy substitutional sites of the element in which there is a deficiency. (2) If the difference of energies of S on sites A and B is very positive or negative, then S will occupy site B or A exclusively, independent of composition. If the difference of site energies is intermediate, the solute will switch from one site to the other as the composition changes. (3) Solutes have a tendency to occupy interstitial or empty-lattice sites with a maximum site-fraction near the stoichiometric composition.
Atomic-scale calculations indicate that both stress effects and chemical binding contribute to the redistribution of solute in the presence of vacancy clusters in magnesium alloys. As the size of the vacancy cluster increases, chemical binding becomes more important relative to stress. By affecting the diffusivity of vacancies and vacancy clusters, solute atoms facilitate clustering and stabilize the resulting vacancy clusters, increasing their potential to promote solute segregation and to serve as heterogeneous nucleation sites during precipitation. Experimental observation of solute segrega…
Interactions among dislocations and solute atoms are the basis of several important processes in metals plasticity. In body-centered cubic (bcc) metals and alloys, low-temperature plastic flow is controlled by screw dislocation glide, which is known to take place by the nucleation and sideward relaxation of kink pairs across two consecutive \emph{Peierls} valleys. In alloys, dislocations and solutes affect each other's kinetics via long-range stress field coupling and short-range inelastic interactions. It is known that in certain substitutional bcc alloys a transition from solute softening to…
We present results of an extensive set of first-principles density functional theory calculations of point defect formation, binding and clustering energies in austenitic Fe with dilute concentrations of Cr and Ni solutes.
Active room temperature diffusion-less climb of the <a> edge dislocations in model Mg-Al alloys was observed using molecular dynamics simulations. Dislocations on prismatic and pyramidal I planes climb through the basal plane to overcome solute obstacles. This out-of-plane dislocation motion softens the high resistance pyramidal I glide and significantly reduces the anisotropy of dislocation mobility, and could help improve the ductility of Mg. The flow stress scales linearly with solute concentration, cAl. Dislocations climb predominantly in the negative direction, with climb angle on the ord…
Solute clusters affect the physical properties of alloys. Knowledge of the atomic structure of solute clusters is a prerequisite for material optimisation. In this study, solute clusters in a rapid-hardening Al-Cu-Mg alloy were characterised by a combination of atom probe tomography and density functional theory, making use of a hybrid data type that combines lattice rectification and data completion to directly input experimental data into atomistic simulations. The clusters input to the atomistic simulations are thus observed experimentally, reducing the number of possible configurations. Ou…
Solute clusters in long period stacking order (LPSO) alloys play a key role in their idiosyncratic plastic behavior, for example kink formation and kink strengthening. Identifying atomistic details of cluster structures is a prerequisite for atomistic modeling of LPSO alloys and is crucial for improving their strength and ductility; however, there is much uncertainty regarding interstitial atoms in the cluster. Although density functional theory calculations have shown that the inclusion of Mg interstitial atoms is energetically most favorable in majority of LPSO alloys, solute elements have a…
The chemical enrichment/ordering of solute atoms in Mg matrix are crucial to understand the formation mechanism of long-period stacking ordered (LPSO) structures. In this study, three-dimensional distribution of solute elements in an Mg-Zn-Gd alloy during ageing process is quantitatively characterized by three-dimensional atom probe (3DAP) tomography. Based on the radius distribution function, it is found that Zn-Gd solute pairs in Mg matrix appear mainly in two peaks at early stage of ageing and the separation distance between Zn and Gd atoms is well rationalized by the first-principles calcu…
Solute segregation plays an important role in formation of long-period stacking ordered (LPSO) structure in Mg-M-RE (M: Zn, Ni etc., RE: Y, Gd, etc.) alloy systems. In this work, the planar segregation in Mg-Al-Gd alloy is characterized by high angle annular dark field (HAADF) scanning transmission electron microscopy (STEM) and three-dimensional atom probe (3DAP). It is found there is no planar fault accompanying the segregation, and the spatial distribution of segregation may resemble the periodicity of LPSO structure. The segregation is further quantified by 3DAP, and it mainly enriches wit…
After irradiation of Fe-Cr alloys of low purity (model alloys of F-M steels), minor solute elements as P, Ni and Si have been shown to create solute clusters which significantly contribute to hardening and might be associated with small dislocation loops. In order to understand the role of each impurity on the formation of the nano-features formed under irradiation and the eventual synergies between the different species, Fe-15at.%Cr-X (X=Si, Ni, P, NiSiP) alloys of different composition have been ion irradiated and characterized using atom probe tomography. Irradiation were performed at 300 {…
The influence of solute atoms (Al and Zn) on the deformation mechanisms and the critical resolved shear stress for basal slip in Mg alloys at 298 K and 373 K was ascertained by micropillar compression tests in combination with high-throughput processing techniques based on the diffusion couples. It was found that the presence of solute atoms enhances the size effect at 298 K as well as the localization of deformation in slip bands, which is associated with large strain bursts in the resolved shear stress ($τ_{RSS}$)-strain ($ε$) curves. Deformation in pure Mg and Mg alloys was more homogeneous…
This paper studies how solute segregation and its relationship to grain boundary energy in binary alloys is captured in the phase field crystal (PFC) formalism, a continuum method that incorporates atomic scale elasto-plastic effects on diffusional time scales. Grain boundaries are simulated using two binary alloy PFC models --- the original binary model by Elder et al (2007) and the XPFC model by Greenwood et al (2011). In both cases, grain boundary energy versus misorientation data is shown to be well described by Read-Shockley theory. The Gibbs Adsorption Theorem is then used to derive a se…
On the basis of local nonequilibrium approach, the one-dimensional model of the solute diffusion during rapid solidification of the binary alloy in the semi-infinite volume is considered. Within the scope of the model it is supposed that mass transport is described by the telegrapher equation. The basic assumption concerns the behavior of the diffusion flux and the solute concentration at the interface. Under the condition that these quantities are given by the superposition of the exponential functions the solutions of the telegrapher equation determining the flux and the solute distributions…
The effect of nonequilibrium solute trapping by a growing solid under rapid solidification conditions is studied using a phase-field model. Considering a continuous steady-state concentration profile across the diffuse solid-liquid interface, a new definition of the nonequilibrium partition coefficient in the phase-field context is introduced. This definition leads, in particular for high growth velocities, to a better description of the available experimental data in comparison with other diffuse interface and sharp-interface predictions.
Element-Specific Solute Trapping and Grain Structure Evolution during Laser Powder Bed Fusion of Multicomponent Alloys
University of Michigan, Dearborn（密歇根大学迪尔伯恩分校）；Texas A&M University（德克萨斯农工大学）；AlphaSTAR Technology Solutions（AlphaSTAR技术解决方案）；University of Michigan, Ann Arbor（密歇根大学安娜堡分校）
Atomic-Scale Insights into Solute Drag Effects on Grain Boundary Motion in Mg-Al and Mg-Ca Alloys
College of Materials Science and Engineering, State Key Laboratory of Cemented Carbide, Hunan University（湖南大学材料科学与工程学院）；McGill University（麦吉尔大学）；Institute of Solid State Physics, Chinese Academy of Sciences（中国科学院固体物理研究所）；School of Physics and Electronics, Hunan University（湖南大学物理与电子学院）；Hunan University（湖南大学）
The control of solute segregation at grain boundaries (GBs) is essential in engineering alloy properties, however the structure-activity relationship of the key parameter-the segregation energies-still remains elusive. Here we propose the electronic and geometric descriptors of GB segregation based on the valence, electronegativity and size of solutes and the non-local coordination number of free surfaces, with which we build a predictive framework to determine the segregation energies across different solutes, matrices, GB structures and segregation sites. This framework uncovers not only the…
The kinetic pathways resulting from the formation of coherent L12-ordered y'-precipitates in the g-matrix (f.c.c.) of Ni-7.5 Al-8.5 Cr at.% and Ni-5.2 Al-14.2 Cr at.% alloys, aged at 873 K, are investigated by atom-probe tomography (APT) over a range of aging times from 1/6 to 1024 hours; these alloys have approximately the same volume fraction of the y'-precipitate phase. Quantification of the phase decomposition within the framework of classical nucleation theory reveals that the y-matrix solid-solution solute supersaturations of both alloys provide the chemical driving force, which acts as …
Ti has a high affinity for hydrogen and is a typical hydride formers. Ti-hydride are brittle phases which probably cause premature failure of Ti-alloys. Here, we used atom probe tomography and electron microscopy to investigate the hydrogen distribution in a set of specimens of commercially pure Ti, model and commercial Ti-alloys. Although likely partly introduced during specimen preparation with the focused-ion beam, we show formation of Ti-hydrides along α grain boundaries and α/\b{eta} phase boundaries in commercial pure Ti and α+\b{eta} binary model alloys. No hydrides are observed in the …
The mobility of vacancies in alloys may limit dislocation climb. Using a combined density functional theory and kinetic Monte Carlo approach we investigate vacancy diffusion in Ni-Re, Ni-W, and Ni-Ta binary alloys up to 10 at.% solute concentration. We introduce an interaction model that takes into account the chemical environment close to the diffusing atom to capture the effect of solute-host and solute-solute interactions on the diffusion barriers. In contrast to an ideal solid solution it is not only the diffusion barrier of the solute atom that influences the vacancy mobility, but primari…
The earlier-suggested master equation approach is used to develop the consistent statistical theory of diffusion in alloys using the five-frequency model of FCC alloys as an example. Expressions for the Onsager coefficients in terms of microscopic interatomic interactions and some statistical averages are presented. We discuss methods of calculations of these averages using both the mean-field and the pair-cluster approximation to describe influence of vacancy-solute and solute-solute interactions, and both the nearest-neighbor and the second-shell approximation to describe vacancy correlation…
In this work, we investigate the radiation-induced segregation (RIS) resulting from the coupling between the atomic and point defect (PD) fluxes towards the structural defects of the microstructure. This flux coupling depends on the migration mechanisms of PDs and atoms, including thermal diffusion mechanisms and forced atomic relocations (FAR) occurring in displacement cascades. We derive an analytic model of the PD and solute RIS profiles accounting for PD production and mutual recombination, the FAR mechanism, and the overall sink strength of the microstructure controlling the elimination o…
Solidification structures are determined by the interaction between the interfacial processes and transport processes of heat and solute. In this paper, we investigate planar instability in directional solidification. Firstly, the interfacial evolution at the initial growth stage is simulated, indicating the planar instability is represented by the transition from the planar to the cellular. Secondly, to represent the history-dependence of solidification, constant thermal gradient G and varying pulling speed VP are used in the simulations. The results indicate the cooling rate R ( = G*VP) domi…
Exploiting solute segregation and partitioning to the deformation-induced planar defects and nano-martensite in designing ultra-strong Co-Ni base alloys
We demonstrate automated generation of diffusion databases from high-throughput density functional theory (DFT) calculations. A total of more than 230 dilute solute diffusion systems in Mg, Al, Cu, Ni, Pd, and Pt host lattices have been determined using multi-frequency diffusion models. We apply a correction method for solute diffusion in alloys using experimental and simulated values of host self-diffusivity. We find good agreement with experimental solute diffusion data, obtaining a weighted activation barrier RMS error of 0.176 eV when excluding magnetic solutes in non-magnetic alloys. The …
Mechanism of solute-enriched clusters formation in neutron-irradiated pressure vessel steels is proposed and developed in case of Fe-Cu model alloys. We show that the obtained results are in a good agreement with available experimental data on the parameters of clusters enriched with the alloying elements. The suggested solute-drag mechanism is analogous to the well-known zone-refining process. Our model explains why the formation of solute-enriched clusters does not happen in austenitic stainless steels with fcc lattice structure. It also allows to quantify the method of evaluation of neutron…
We investigate thermodynamic behaviors of dilute Mg-Zn-Y ternary alloys to form a unique solute-enriched stacking-fault (SESF), which is an intrinsic-II type stacking-fault (I2-SF) enriched by the Zn and Y atoms and represents the structural-unit of the long-period stacking/order (LPSO) phase. SESF in the hexagonal-close-packed (hcp) Mg matrix forms a local face-centered-cubic (fcc) environment, and hence our thermodynamic analysis is based on the Gibbs energy comparison between hcp and fcc phases over the Mg-Zn-Y ternary composition ranges, using the calculation of phase diagrams (CALPHAD) me…
In this study we have incorporated two time scales into the phase field crystal model of a binary alloy to explore different solute trapping properties as a function of crystal-melt interface velocity. With only diffusive dynamics, we demonstrate that the segregation coefficient, K as a function of velocity for a binary alloy is consistent with the model of Kaplan and Aziz where K approaches unity in the limit of infinite velocity. However, with the introduction of wave like dynamics in both the density and concentration fields, the trapping follows the kinetics proposed by S. Sobolev[Phys. Re…
Understanding the composition evolution of grain boundaries and grain boundary precipitation at near-atomic scale in aluminum alloys is crucial to tailor mechanical properties and to increase resistance to corrosion and stress corrosion cracking. Here, we elucidate the sequence of precipitation on grain boundaries in comparison to the bulk in a model Al-Zn-Mg-Cu alloy. We investigate the material from the solution heat treated state (475{\textdegree}C), through the very early stages of aging to the peak aged state at 120{\textdegree}C and further into the overaged regime at 180{\textdegree}C. …
High strength 7xxx Al-alloys are currently commonly used in aerospace and are expected to be increasingly employed in the automotive sector for weight reduction purposes. These alloys can however be sensitive to stress-corrosion cracking (SCC) depending on temper and loading conditions. Both the alloy's grain structure and composition are believed to play a key role in determining sensitivity to SCC. Here, we study at the nanometer scale the evolution of the microstructure near stress corrosion cracks on two different model variants of the 7140 aluminum alloy. We performed double cantilever be…
The exceptional combination of strength and ductility in multi-component alloys is often attributed to the interaction of dislocations with the various solute atoms in the alloy. To study these effects on the mechanical properties of such alloys there is a need to develop a modeling framework capable of quantifying the effect of these solutes on the evolution of dislocation networks. Large scale three-dimensional (3D) Discrete dislocation dynamics (DDD) simulations can provide access to such studies but to date no relevant approaches are available that aim for a complete representation of real…
Grain boundary embrittlement occurs when a solute enriches at a grain boundary and lowers its cohesive energy. While grain boundary enrichment is often attributed to equilibrium segregation effects, most models of embrittlement consider either the energetics of decohesion or the equilibrium adsorption at the boundary, but not both phenomena together. We develop a model for the change in cohesive energy of a grain boundary of a pure metal upon introduction of solute under conditions of equilibrium segregation prior to fracture. A heuristic grain boundary cohesion map is presented to delineate w…
The close-range interaction of dislocations and solute clusters in the Al-Mg binary system is studied by means of atomistic simulations. We evaluate the binding energy of dislocations to the thermodynamically stable solute atmospheres that form around their cores, at various temperatures and average solid solution concentrations. A measure of the cluster size that renders linear the relationship between the binding energy and the cluster size is identified. It is shown that as the temperature increases the representative cluster dissolves following an Arrhenius law. The corresponding activatio…
Al-Mg-Si alloys with total solute contents ranging from 0.8 to 1.4 wt.% were solutionised, quenched and then artificially aged (AA) at 180 °C, after which positron annihilation lifetime spectroscopy was applied to obtain information about precipitation and vacancy evolution during preceding ageing. Hardness and electrical resistivity measurements were carried out to complement these measurements. AA was carried out in four different heating media, which allowed for varying the heating rate from 2.4 K/s to 170 K/s. The main result of the study is that there is a competition between vacancy loss…
Impurity diffusion coefficients are entirely obtained from a low cost classical molecular statics technique (CMST). In particular, we show how the CMST is appropriate in order to describe the impurity diffusion behavior mediated by a vacancy mechanism. In the context of the five-frequency model, CMST allows to calculate all the microscopic parameters, namely: the free energy of vacancy formation, the vacancy-solute binding energy and the involved jump frequencies, from them, we obtain the macroscopic transport magnitudes such as: correlation factor, solvent-enhancement factor, Onsager and diff…
We develop a first-principles model of thermally-activated cross-slip in magnesium in the presence of a random solute distribution. Electronic structure methods provide data for the interaction of solutes with prismatic dislocation cores and basal dislocation cores. Direct calculations of interaction energies are possible for solutes---K, Na, and Sc---that lower the Mg prismatic stacking fault energy to improve formability. To connect to thermally activated cross-slip, we build a statistical model for the distribution of activation energies for double kink nucleation, barriers for kink migrati…
A number of experimental and theoretical findings in age hardening alloys suggest that specific solute elements preferentially segregate to and reduce the energy of the interphase boundary (IB). This segregation mechanism can stabilize the precipitation microstructure against coarsening, allowing higher operating temperatures in structural applications. Herein, we present a phase field model of solute segregation to IBs that separate matrix and precipitate phases in binary alloys. The proposed modeling framework is capable of capturing bulk thermodynamics and interfacial free energies, while a…
Strengthening in age-hardenable alloys is mainly achieved through nano-scale precipitates whose formation paths from the atomic-scale, solute-enriched entities are rarely analyzed and understood in a directly-verifiable way. Here, we discover a pathway for the earliest-stage precipitation in Al-Mg-Si alloys: solute clustering leading to three successive variants of FCC clusters, followed by the formation of non-FCC $GP$-$zones$. The clusters, which originally assume a spherical morphology ($C1$), evolve into elongated clusters and orient themselves on $\{111\}_{Al}$ ($C2$) and subsequently on …
Several transition metals were examined to evaluate their potential for improving the ductility of tungsten. The dislocation core structure and Peierls stress and barrier of $1/2<111>$ screw dislocations in binary tungsten-transition metal alloys (W$_{1-x}$TM$_{x}$) were investigated using first principles electronic structure calculations. The periodic quadrupole approach was applied to model the structure of $1/2<111>$ dislocation. Alloying with transition metals was modeled using the virtual crystal approximation and the applicability of this approach was assessed by calculating the equilib…
Basal slip acts as a secondary deformation mode in hexagonal close-packed titanium and becomes one of the primary mechanisms in titanium alloyed with simple metals. As these solute elements also lead to a pronounced reduction of the energy of the basal stacking fault, one can hypothesize that they promote basal dissociation of dislocations which can then easily glide in the basal planes. Here, we verify the validity of this hypothesis using ab initio calculations to model the interaction of a screw dislocation with indium (In) and tin (Sn). These calculations confirm that these simple metals a…
