We demonstrate and explain a simple and efficient way to remove gas bubbles from liquid-filled microchannels, by integrating a hydrophobic porous membrane on top of the microchannel. A prototype chip is manufactured in hard, transparent polymer with the ability to completely filter gas plugs out of a segmented flow at rates up to 7.4 microliter/s per mm2 of membrane area. The device involves a bubble generation section and a gas removal section. In the bubble generation section, a T-junction is used to generate a train of gas plugs into a water stream. These gas plugs are then transported towards the gas removal section, where they slide along a hydrophobic membrane until complete removal. The system has been successfully modeled and four necessary operating criteria have been determined to achieve a complete separation of the gas from the liquid. The first criterion is that the bubble length needs to be larger than the channel diameter. The second criterion is that the gas plug should stay on the membrane for a time sufficient to transport all the gas through the membrane. The third criterion is that the gas plug travel speed should be lower than a critical value: otherwise a stable liquid film between the bubble and the membrane prevents mass transfer. The fourth criterion is that the pressure difference across the membrane should not be larger than the Laplace pressure to prevent water from leaking through the membrane.
Displacement experiments carried out in microfluidic porous media analogs show that reduced surface tension leads to a more stable displacement, opposite to the process in Hele-Shaw cells where surface tension stabilizes the displacement of a more viscous fluid by a less viscous fluid. In addition, geometry of porous media is observed to play an important role. Three random microfluidic porous media analogs were made to study water-oil drainage dynamics, featuring a pattern of randomly connected channels with a uniform width, a pattern with Gaussian channel width distribution, and a pattern wi…
Experimental two-phase invasion percolation flow patterns were observed in hydrophobic micro-porous networks designed to model fuel cell specific porous media. In order to mimic the operational conditions encountered in the porous electrodes of polymer electrolyte membrane fuel cells (PEMFCs), micro-porous networks were fabricated with corresponding microchannel size distributions. The inlet channels were invaded homogeneously with flow rates corresponding to fuel cell current densities of 1.0 to 0.1 A/cm2 (Ca 10e-7-10e-8). A variety of fractal breakthrough patterns were observed and analyzed …
Pore network modelling has traditionally been used to study displacement processes in idealized porous media related to geological flows, with applications ranging from groundwater hydrology to enhanced oil recovery. Very recently, pore network modelling has been applied to model the gas diffusion layer (GDL) of a polymer electrolyte membrane (PEM) fuel cell. Discrete pore network models have the potential to elucidate transport phenomena in the GDL with high computational efficiency, in contrast to continuum or molecular dynamics modelling that require extensive computational resources. Howev…
Liquid bridges are commonly encountered in nature and the liquid transfer induced by their rupture are widely used in various industrial applications. In this work, with the focus on the porous tip, we studied the impacts of capillary effects on the liquid transfer induced by the rupture through numerical simulations. To depict the capillary effects of a porous tip, a time scale ratio, R_T, is proposed to compare the competing mechanisms of spontaneous imbibitiona and external drag. In terms of R_T, we then develop a theoretical model for estimating the liquid retention ratio considering the g…
In this study, capillary-driven flow of different pure liquids and diluted bitumen samples were studied using microfluidic channel (width of 30 um and depth of 9 um). Capillary filling kinetics of liquids as a function of time were evaluated and compared with theoretical predictions. For pure liquids including water, toluene, hexane, and methanol experimental results agreed well with theoretical predictions. However, for bitumen samples, as concentration of bitumen increased the deviation between theoretical and experimental results became larger. The higher deviation for high concentrations (…
Mineral dissolution in porous media coupled with single- or multi-phase flows is pervasive in natural and engineering systems including carbon capture and sequestration (CCS) and acid stimulation in reservoir engineering. Dissolution of minerals occurs as chemicals in the solid phase is transformed into ions in the aqueous phase, effectively modifying the physical, hydrological and geochemical properties of the solid matrix, and thus leading to the strong coupling between local dissolution rate and pore-scale flow. However, our fundamental understanding of this coupling effect at the pore leve…
The present article discusses the impact of liquid coolant subcooling on multiphase fluid flow and boiling heat transfer in porous media with internal heat generation. Although extremely relevant and important, only limited studies are available in the open literature on the effects of coolant subcooling in heat-generating porous media and hence, this requires a detailed analysis. The analysis is carried out using a developed computational model of multiphase fluid flow through clear fluid and porous media considering the relevant heat transfer and mass transfer phenomena. Results suggest that…
The behavior of gas bubbles in porous media includes bubble nucleation and growth, migration, coalescence, and trapping. These processes are significantly affected by the pore-scale characteristics and heterogeneity of the sediment. In this study, experiments are performed using a microfluidic chip in which different gas bubble behavior mechanisms are observed. Based on the microscale experiments, eight major gas bubble behavior mechanisms are identified. In addition, a mesoscale experiment is designed and performed to study the impacts of soil layering and heterogeneity on the formation and d…
A mathematical model is developed for the process of mass transfer from a fluid flowing through a packed column. Mass loss, whether by absorption or adsorption, may be significant. This is appropriate for example when removing contaminants from flue gases. With small mass loss the model reduces to a simpler form which is appropriate to describe the removal of contaminants/pollutants from liquids. A case study is carried out for the removal of CO2 from a gas mixture passing over activated carbon. Using the experimental parameter values it is shown, via non-dimensionalisation, that certain terms…
Possible mechanisms of overlimiting current in unsupported electrolytes, exceeding diffusion limitation, have been intensely studied for their fundamental significance and applications to desalination, separations, sensing, and energy storage. In bulk membrane systems, the primary physical mechanism is electro-convection, driven by electro-osmotic instability on the membrane surface. It has recently been predicted that confinement by charged surfaces in microchannels or porous media favors two new mechanisms, electro-osmotic flow (EOF) and surface conduction (SC), driven by large electric fiel…
In Nature, liquids often circulate in channels textured with leaflets, cilia or porous walls that deform with the flow. These soft structures are optimized to passively control flows and inspire the design of novel microfluidic and soft robotic devices. Yet so far the relationship between the geometry of the soft structures and the properties of the flow remains poorly understood. Here, taking inspiration from the lymphatic system, we devise millimetric scale fluidic channels with asymmetric soft leaflets that passively increase (reduce) the channel resistance for forward (backward) flows. Com…
Topology optimization offers optimal material layouts, enabling automation in the design of devices. Given the recent advances in computer technology and additive manufacturing, topology optimization is increasingly being used to design complex porous structures, for example, microfluidic devices. For the flow of fluids in such miniature-sized porous structures, viscous shearing stress will be significant. But the Darcy model -- the most popular mathematical model describing the flow of a single-phase incompressible fluid in rigid porous media -- neglects the internal friction arising from vis…
Intelligent backpropagated neural networks application on Couette-Poiseuille flow of variable viscosity in a composite porous channel filled with an anisotropic porous layer
Liquid-infused membranes inspired by slippery liquid-infused porous surfaces (SLIPS) have been recently introduced to membrane technology. The gating mechanism of these membranes is expected to give rise to anti-fouling properties and multi-phase transport capabilities. However, the long-term retention of the infusion liquid has not yet been explored. To address this issue, we investigate the retention of the infusion liquid in slippery liquid-infused membranes (SLIMs) via liquid-liquid displacement porometry (LLDP) experiments combined with microscopic observations of the displacement mechani…
